Implementation Grant Funding Opportunity Open
IMPORTANT: The grant program operates on a rolling basis and applications may be submitted at any time, with quarterly reviews.
Learn More
Implementation Grant Funding Opportunity Open
Qualifying* small and medium-sized US manufacturers, that received IAC or Combined Heat and Power Technical Assistance Partnership assessments between 2018 and 2024, can now apply for grants for implementation of assessment recommendations up 50% of qualifying* project costs with a maximum of $300,000 per manufacturer.
IMPORTANT: The grant program now operates on a rolling basis and applications may be submitted at any time through the year, with quarterly reviews.
*See Full Grant Solicitation for full qualification and selection details.
| IAC Center | West Virginia University |
|---|---|
| Assessment Year | 2015 |
| Principal Product | Aluminum Finishing |
| NAICS | 331314 - Secondary Smelting and Alloying of Aluminum |
| SIC | 3341 - Secondary Nonferrous Metals |
| Sales | $1,000,000-$5,000,000 |
| # of Employees | 60 |
| Plant Area (Sq.Ft.) | 62,000 |
| Annual Production | 300,000 Pieces |
| Production Hrs. Annual | 4,160 |
| Location (State) | OH |
| Source | Yearly Cost | Usage | Unit | Unit Cost |
|---|---|---|---|---|
| Electricity Usage | $151,266 | 1,905,825 | kWh | $0.08 |
| Electricity Demand | $68,241 | 11,312 | kW-months/year | $6.03 |
| Natural Gas | $47,837 | 7,992 | MMBtu | $5.99 |
| TOTAL ENERGY COSTS | $267,344 | |||
| RECOMMENDED SAVINGS* | $35,717 | *Non-energy impacts included in savings. See recommendations below |
||
| IMPLEMENTED SAVINGS* | $14,900 | |||
| #|Description |
Savings Cost |
Status | Electricity Usage | Electricity Demand | Natural Gas | Personnel Changes | Electricity Usage | Electricity Demand | Natural Gas | Personnel Changes | |||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
| $ | kWh | $ | kW-months/year | $ | MMBtu | $ | $ | ||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 01: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS |
Savings: $10,708 Cost: $22,650 |
$8,784 | 110,627 | $1,924 | 319 | - | - | - | - |
$8,784 110,627 kWh |
$1,924 319 kW-months/year |
- - MMBtu |
- - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 02: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS |
Savings: $8,853 Cost: $7,076 |
$7,255 | 91,946 | $1,598 | 265 | - | - | - | - |
$7,255 91,946 kWh |
$1,598 265 kW-months/year |
- - MMBtu |
- - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 03: 2.3131 RESCHEDULE PLANT OPERATIONS OR REDUCE LOAD TO AVOID PEAKS |
Savings: $3,907 Cost: - |
- | - | $3,907 | 648 | - | - | - | - |
- - kWh |
$3,907 648 kW-months/year |
- - MMBtu |
- - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 04: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT |
Savings: $3,073 Cost: $3,560 |
- | - | - | - | $3,073 | 513 | - | - |
- - kWh |
- - kW-months/year |
$3,073 513 MMBtu |
- - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 05: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS |
Savings: $2,457 Cost: $7,450 |
$2,017 | 25,404 | $440 | 73 | - | - | - | - |
$2,017 25,404 kWh |
$440 73 kW-months/year |
- - MMBtu |
- - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 06: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM |
Savings: $1,757 Cost: $5,570 |
$1,443 | 18,174 | $314 | 52 | - | - | - | - |
$1,443 18,174 kWh |
$314 52 kW-months/year |
- - MMBtu |
- - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 07: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED |
Savings: $1,579 Cost: $270 |
$1,296 | 16,328 | $283 | 47 | - | - | - | - |
$1,296 16,328 kWh |
$283 47 kW-months/year |
- - MMBtu |
- - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 08: 2.7447 INSTALL VINYL STRIP / HIGH SPEED / AIR CURTAIN DOORS |
Savings: $1,372 Cost: $351 |
- | - | - | - | $1,372 | 229 | - | - |
- - kWh |
- - kW-months/year |
$1,372 229 MMBtu |
- - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 09: 2.4157 ESTABLISH A PREDICTIVE MAINTENANCE PROGRAM |
Savings: $1,221 Cost: $1,000 |
$5,939 | 74,799 | $1,302 | 216 | - | - | $(-6,020) | - |
$5,939 74,799 kWh |
$1,302 216 kW-months/year |
- - MMBtu |
$(-6,020) - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 10: 2.4151 DEVELOP A REPAIR/REPLACE POLICY |
Savings: $790 Cost: $1,205 |
$1,089 | 13,715 | $241 | 40 | - | - | $(-540) | - |
$1,089 13,715 kWh |
$241 40 kW-months/year |
- - MMBtu |
$(-540) - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| TOTAL RECOMMENDED |
Savings: $35,717 Cost: $49,132 |
$27,823 | 350,993 | $10,009 | 1,660 | $4,445 | 742 | $(-6,560) | - | $27,823 350,993 kWh |
$10,009 1,660 kW-months/year |
$4,445 742 MMBtu |
$(-6,560) - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| TOTAL IMPLEMENTED |
Savings: $14,900 Cost: $17,001 |
$17,596 | 222,192 | $3,864 | 641 | - | - | $(-6,560) | - | $17,596 222,192 kWh |
$3,864 641 kW-months/year |
- - MMBtu |
$(-6,560) - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
|
Savings Cost |
$ | kWh | $ | kW-months/year | $ | MMBtu | $ | $ | |||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| Electricity Usage | Electricity Demand | Natural Gas | Personnel Changes | Electricity Usage | Electricity Demand | Natural Gas | Personnel Changes | ||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||