Implementation Grant Funding Opportunity Open
IMPORTANT: The grant program operates on a rolling basis and applications may be submitted at any time, with quarterly reviews.
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Implementation Grant Funding Opportunity Open
Qualifying* small and medium-sized US manufacturers, that received IAC or Combined Heat and Power Technical Assistance Partnership assessments between 2018 and 2024, can now apply for grants for implementation of assessment recommendations up 50% of qualifying* project costs with a maximum of $300,000 per manufacturer.
IMPORTANT: The grant program now operates on a rolling basis and applications may be submitted at any time through the year, with quarterly reviews.
*See Full Grant Solicitation for full qualification and selection details.
| IAC Center | West Virginia University |
|---|---|
| Assessment Year | 2015 |
| Principal Product | Polypropylene |
| NAICS | 325211 - Plastics Material and Resin Manufacturing |
| SIC | 2821 - Plastics Materials And Resins |
| Sales | $100,000,000-$500,000,000 |
| # of Employees | 120 |
| Plant Area (Sq.Ft.) | 4,617,000 |
| Annual Production | 569,000,000 Pounds |
| Production Hrs. Annual | 8,760 |
| Location (State) | WV |
| Source | Yearly Cost | Usage | Unit | Unit Cost |
|---|---|---|---|---|
| Electricity Usage | $3,344,327 | 82,396,800 | kWh | $0.04 |
| Electricity Demand | $1,522,858 | 137,062 | kW-months/year | $11.11 |
| Natural Gas | $2,285,540 | 495,713 | MMBtu | $4.61 |
| TOTAL ENERGY COSTS | $7,152,725 | |||
| RECOMMENDED SAVINGS* | $907,840 | *Non-energy impacts included in savings. See recommendations below |
||
| IMPLEMENTED SAVINGS* | $181,157 | |||
| #|Description |
Savings Cost |
Status | Electricity Usage | Electricity Demand | Natural Gas | Other Liquid (non-haz) | Personnel Changes | Electricity Usage | Electricity Demand | Natural Gas | Other Liquid (non-haz) | Personnel Changes | |||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
| $ | kWh | $ | kW-months/year | $ | MMBtu | $ | gal | $ | $ | ||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 01: 2.2414 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT |
Savings: $352,153 Cost: $1,664,938 |
- | - | - | - | $352,153 | 76,389 | - | - | - | - |
- - kWh |
- - kW-months/year |
$352,153 76,389 MMBtu |
- - gal |
- - $ |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 02: 2.2121 INCREASE AMOUNT OF CONDENSATE RETURNED |
Savings: $161,509 Cost: $150,000 |
- | - | - | - | $155,509 | 33,733 | $6,000 | - | - | - |
- - kWh |
- - kW-months/year |
$155,509 33,733 MMBtu |
$6,000 - gal |
- - $ |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 03: 2.2414 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT |
Savings: $71,462 Cost: $301,590 |
$(-439) | (-10,825) | $(-167) | (-15) | $72,068 | 15,633 | - | - | - | - |
$(-439) (-10,825) kWh |
$(-167) (-15) kW-months/year |
$72,068 15,633 MMBtu |
- - gal |
- - $ |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 04: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM |
Savings: $90,956 Cost: $60,015 |
$66,158 | 1,629,517 | $24,798 | 2,232 | - | - | - | - | - | - |
$66,158 1,629,517 kWh |
$24,798 2,232 kW-months/year |
- - MMBtu |
- - gal |
- - $ |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 05: 2.1233 ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO |
Savings: $53,644 Cost: $4,100 |
- | - | - | - | $53,748 | 11,659 | - | - | $(-104) | - |
- - kWh |
- - kW-months/year |
$53,748 11,659 MMBtu |
- - gal |
$(-104) - $ |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 06: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS |
Savings: $49,825 Cost: $65,562 |
$36,237 | 892,527 | $13,588 | 1,223 | - | - | - | - | - | - |
$36,237 892,527 kWh |
$13,588 1,223 kW-months/year |
- - MMBtu |
- - gal |
- - $ |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 07: 2.4157 ESTABLISH A PREDICTIVE MAINTENANCE PROGRAM |
Savings: $32,498 Cost: $1,000 |
$25,970 | 639,651 | $9,732 | 876 | - | - | - | - | $(-3,204) | - |
$25,970 639,651 kWh |
$9,732 876 kW-months/year |
- - MMBtu |
- - gal |
$(-3,204) - $ |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 08: 2.2113 REPAIR OR REPLACE STEAM TRAPS |
Savings: $26,405 Cost: $14,973 |
- | - | - | - | $28,720 | 6,230 | - | - | $(-2,315) | - |
- - kWh |
- - kW-months/year |
$28,720 6,230 MMBtu |
- - gal |
$(-2,315) - $ |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 09: 2.4151 DEVELOP A REPAIR/REPLACE POLICY |
Savings: $25,719 Cost: $861 |
$19,920 | 490,641 | $7,466 | 672 | - | - | - | - | $(-1,667) | - |
$19,920 490,641 kWh |
$7,466 672 kW-months/year |
- - MMBtu |
- - gal |
$(-1,667) - $ |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 10: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS |
Savings: $18,016 Cost: - |
$13,105 | 322,780 | $4,911 | 442 | - | - | - | - | - | - |
$13,105 322,780 kWh |
$4,911 442 kW-months/year |
- - MMBtu |
- - gal |
- - $ |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 11: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS |
Savings: $15,713 Cost: $6,794 |
$11,425 | 281,398 | $4,288 | 386 | - | - | - | - | - | - |
$11,425 281,398 kWh |
$4,288 386 kW-months/year |
- - MMBtu |
- - gal |
- - $ |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 12: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED |
Savings: $3,922 Cost: $278 |
$2,855 | 70,319 | $1,067 | 96 | - | - | - | - | - | - |
$2,855 70,319 kWh |
$1,067 96 kW-months/year |
- - MMBtu |
- - gal |
- - $ |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 13: 2.2511 INSULATE BARE EQUIPMENT |
Savings: $3,273 Cost: $6,566 |
- | - | - | - | $3,273 | 710 | - | - | - | - |
- - kWh |
- - kW-months/year |
$3,273 710 MMBtu |
- - gal |
- - $ |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 14: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES |
Savings: $1,967 Cost: $252 |
$1,430 | 35,223 | $537 | 48 | - | - | - | - | - | - |
$1,430 35,223 kWh |
$537 48 kW-months/year |
- - MMBtu |
- - gal |
- - $ |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 15: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS |
Savings: $778 Cost: $597 |
$567 | 13,976 | $211 | 19 | - | - | - | - | - | - |
$567 13,976 kWh |
$211 19 kW-months/year |
- - MMBtu |
- - gal |
- - $ |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| TOTAL RECOMMENDED |
Savings: $907,840 Cost: $2,277,526 |
$177,228 | 4,365,207 | $66,431 | 5,979 | $665,471 | 144,354 | $6,000 | - | $(-7,290) | - | $177,228 4,365,207 kWh |
$66,431 5,979 kW-months/year |
$665,471 144,354 MMBtu |
$6,000 - gal |
$(-7,290) - $ |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| TOTAL IMPLEMENTED |
Savings: $181,157 Cost: $34,824 |
$74,705 | 1,840,012 | $28,001 | 2,520 | $85,741 | 18,599 | - | - | $(-7,290) | - | $74,705 1,840,012 kWh |
$28,001 2,520 kW-months/year |
$85,741 18,599 MMBtu |
- - gal |
$(-7,290) - $ |
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|
Savings Cost |
$ | kWh | $ | kW-months/year | $ | MMBtu | $ | gal | $ | $ | |||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| Electricity Usage | Electricity Demand | Natural Gas | Other Liquid (non-haz) | Personnel Changes | Electricity Usage | Electricity Demand | Natural Gas | Other Liquid (non-haz) | Personnel Changes | ||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||