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IAC Assessment: WV0521
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IAC Assessment: WV0521
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IAC Center West Virginia University
Assessment Year 2016
Principal Product Adhesive Manufacturing
NAICS 325520 - Adhesive Manufacturing
SIC 2891 - Adhesives And Sealants
Sales $100,000,000-$500,000,000
# of Employees 80
Plant Area (Sq.Ft.) 100,000
Annual Production 8,000,000 Pieces
Production Hrs. Annual 8,760
Location (State) OH
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $404,771 5,034,960 kWh $0.08
Electricity Demand $65,774 10,130 kW-months/year $6.49
Natural Gas $121,763 28,925 MMBtu $4.21
TOTAL ENERGY COSTS $592,308
RECOMMENDED SAVINGS* $51,161 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $14,774
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Personnel Changes Electricity Usage Electricity Demand Natural Gas Personnel Changes
$ kWh $ kW-months/year $ MMBtu $ $
01: 2.3191 USE DEMAND CONTROLLER OR LOAD SHEDDER Savings:
$26,401
Cost:
$25,760
- - $26,401 4,068 - - - - -
-
kWh
$26,401
4,068
kW-months/year
-
-
MMBtu
-
-
$
02: 2.4224 UPGRADE CONTROLS ON COMPRESSORS Savings:
$10,186
Cost:
$8,000
$10,186 126,686 - - - - - - $10,186
126,686
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
03: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$5,543
Cost:
$2,714
$4,719 58,688 $824 127 - - - - $4,719
58,688
kWh
$824
127
kW-months/year
-
-
MMBtu
-
-
$
04: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$3,142
Cost:
$152
$2,830 35,201 $312 48 - - - - $2,830
35,201
kWh
$312
48
kW-months/year
-
-
MMBtu
-
-
$
05: 2.4151 DEVELOP A REPAIR/REPLACE POLICY Savings:
$2,423
Cost:
$1,224
$2,593 32,251 $286 44 - - $(-456) - $2,593
32,251
kWh
$286
44
kW-months/year
-
-
MMBtu
$(-456)
-
$
06: 2.2511 INSULATE BARE EQUIPMENT Savings:
$1,612
Cost:
$3,592
- - - - $1,612 383 - - -
-
kWh
-
-
kW-months/year
$1,612
383
MMBtu
-
-
$
07: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$728
Cost:
$443
$657 8,169 $71 11 - - - - $657
8,169
kWh
$71
11
kW-months/year
-
-
MMBtu
-
-
$
08: 2.1233 ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO Savings:
$718
Cost:
$500
- - - - $775 184 $(-57) - -
-
kWh
-
-
kW-months/year
$775
184
MMBtu
$(-57)
-
$
09: 2.7447 INSTALL VINYL STRIP / HIGH SPEED / AIR CURTAIN DOORS Savings:
$408
Cost:
$728
- - - - $408 97 - - -
-
kWh
-
-
kW-months/year
$408
97
MMBtu
-
-
$
TOTAL RECOMMENDED Savings:
$51,161
Cost:
$43,113
$20,985 260,995 $27,894 4,298 $2,795 664 $(-513) - $20,985
260,995
kWh
$27,894
4,298
kW-months/year
$2,795
664
MMBtu
$(-513)
-
$
TOTAL IMPLEMENTED Savings:
$14,774
Cost:
$9,095
$13,673 170,056 $383 59 $775 184 $(-57) - $13,673
170,056
kWh
$383
59
kW-months/year
$775
184
MMBtu
$(-57)
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $
Electricity Usage Electricity Demand Natural Gas Personnel Changes Electricity Usage Electricity Demand Natural Gas Personnel Changes