Implementation Grant Funding Opportunity Open
IMPORTANT: The grant program operates on a rolling basis and applications may be submitted at any time, with quarterly reviews.
Learn More
Implementation Grant Funding Opportunity Open
Qualifying* small and medium-sized US manufacturers, that received IAC or Combined Heat and Power Technical Assistance Partnership assessments between 2018 and 2024, can now apply for grants for implementation of assessment recommendations up 50% of qualifying* project costs with a maximum of $300,000 per manufacturer.
IMPORTANT: The grant program now operates on a rolling basis and applications may be submitted at any time through the year, with quarterly reviews.
*See Full Grant Solicitation for full qualification and selection details.
| IAC Center | West Virginia University |
|---|---|
| Assessment Year | 2016 |
| Principal Product | Refractory Material |
| NAICS | 327120 - Clay Building Material and Refractories Manufacturing |
| SIC | 3297 - Nonclay Refractories |
| Sales | $50,000,000-$100,000,000 |
| # of Employees | 20 |
| Plant Area (Sq.Ft.) | 120,000 |
| Annual Production | 70,000 Tons |
| Production Hrs. Annual | 4,160 |
| Location (State) | OH |
| Source | Yearly Cost | Usage | Unit | Unit Cost |
|---|---|---|---|---|
| Electricity Usage | $136,602 | 3,091,003 | kWh | $0.04 |
| Electricity Demand | $210,753 | 10,314 | kW-months/year | $20.43 |
| Natural Gas | $4,612 | 600 | MMBtu | $7.69 |
| TOTAL ENERGY COSTS | $351,967 | |||
| RECOMMENDED SAVINGS* | $57,843 | *Non-energy impacts included in savings. See recommendations below |
||
| IMPLEMENTED SAVINGS* | $31,172 | |||
| #|Description |
Savings Cost |
Status | Electricity Usage | Electricity Demand | Personnel Changes | Electricity Usage | Electricity Demand | Personnel Changes | |||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
| $ | kWh | $ | kW-months/year | $ | $ | ||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 01: 2.3191 USE DEMAND CONTROLLER OR LOAD SHEDDER |
Savings: $14,934 Cost: $6,000 |
- | - | $14,934 | 731 | - | - |
- - kWh |
$14,934 731 kW-months/year |
- - $ |
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| 02: 2.6242 MINIMIZE OPERATION OF EQUIPMENT MAINTAINED IN STANDBY CONDITION |
Savings: $10,411 Cost: $5,250 |
$4,466 | 101,050 | $5,945 | 291 | - | - |
$4,466 101,050 kWh |
$5,945 291 kW-months/year |
- - $ |
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| 03: 2.4157 ESTABLISH A PREDICTIVE MAINTENANCE PROGRAM |
Savings: $10,032 Cost: $1,000 |
$5,417 | 122,557 | $7,232 | 354 | $(-2,617) | - |
$5,417 122,557 kWh |
$7,232 354 kW-months/year |
$(-2,617) - $ |
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| 04: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED |
Savings: $8,408 Cost: $100 |
$3,607 | 81,617 | $4,801 | 235 | - | - |
$3,607 81,617 kWh |
$4,801 235 kW-months/year |
- - $ |
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| 05: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES |
Savings: $5,004 Cost: $325 |
$2,144 | 48,506 | $2,860 | 140 | - | - |
$2,144 48,506 kWh |
$2,860 140 kW-months/year |
- - $ |
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| 06: 2.7135 INSTALL OCCUPANCY SENSORS |
Savings: $3,329 Cost: $1,820 |
$1,429 | 32,330 | $1,900 | 93 | - | - |
$1,429 32,330 kWh |
$1,900 93 kW-months/year |
- - $ |
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| 07: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS |
Savings: $2,820 Cost: $1,500 |
$1,206 | 27,289 | $1,614 | 79 | - | - |
$1,206 27,289 kWh |
$1,614 79 kW-months/year |
- - $ |
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| 08: 2.4151 DEVELOP A REPAIR/REPLACE POLICY |
Savings: $1,959 Cost: $904 |
$972 | 22,000 | $1,287 | 63 | $(-300) | - |
$972 22,000 kWh |
$1,287 63 kW-months/year |
$(-300) - $ |
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| 09: 2.4224 UPGRADE CONTROLS ON COMPRESSORS |
Savings: $635 Cost: $3,000 |
$635 | 14,357 | - | - | - | - |
$635 14,357 kWh |
- - kW-months/year |
- - $ |
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| 10: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE |
Savings: $311 Cost: $297 |
$133 | 3,007 | $178 | 9 | - | - |
$133 3,007 kWh |
$178 9 kW-months/year |
- - $ |
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| TOTAL RECOMMENDED |
Savings: $57,843 Cost: $20,196 |
$20,009 | 452,713 | $40,751 | 1,995 | $(-2,917) | - | $20,009 452,713 kWh |
$40,751 1,995 kW-months/year |
$(-2,917) - $ |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| TOTAL IMPLEMENTED |
Savings: $31,172 Cost: $12,276 |
$14,973 | 338,766 | $19,116 | 936 | $(-2,917) | - | $14,973 338,766 kWh |
$19,116 936 kW-months/year |
$(-2,917) - $ |
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|
Savings Cost |
$ | kWh | $ | kW-months/year | $ | $ | |||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| Electricity Usage | Electricity Demand | Personnel Changes | Electricity Usage | Electricity Demand | Personnel Changes | ||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||