IAC logo
IAC Assessment: WV0529
Sponsored by:
DOE MESC
IAC logo
IAC Assessment: WV0529
Implementation Grant Funding Opportunity Open
IMPORTANT: The grant program operates on a rolling basis and applications may be submitted at any time, with quarterly reviews.
Learn More
Implementation Grant Funding Opportunity Open
Qualifying* small and medium-sized US manufacturers, that received IAC or Combined Heat and Power Technical Assistance Partnership assessments between 2018 and 2024, can now apply for grants for implementation of assessment recommendations up 50% of qualifying* project costs with a maximum of $300,000 per manufacturer.
IMPORTANT: The grant program now operates on a rolling basis and applications may be submitted at any time through the year, with quarterly reviews.
*See Full Grant Solicitation for full qualification and selection details.
IAC Center West Virginia University
Assessment Year 2016
Principal Product Plastic Pipe
NAICS 326122 - Plastics Pipe and Pipe Fitting Manufacturing
SIC 3084 - Plastics Pipe
Sales $1,000,000-$5,000,000
# of Employees 6
Plant Area (Sq.Ft.) 40,000
Annual Production 4,000,000 Pounds
Production Hrs. Annual 2,600
Location (State) OH
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $64,954 873,120 kWh $0.07
Electricity Demand $35,869 4,484 kW-months/year $8.00
Electricity Fees $300 - $ -
Natural Gas $3,080 353 MMBtu $8.73
TOTAL ENERGY COSTS $104,203
RECOMMENDED SAVINGS* $9,361 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $2,459
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Personnel Changes Electricity Usage Electricity Demand Natural Gas Personnel Changes
$ kWh $ kW-months/year $ MMBtu $ $
01: 2.2511 INSULATE BARE EQUIPMENT Savings:
$3,852
Cost:
$1,833
$2,572 34,754 $1,280 160 - - - - $2,572
34,754
kWh
$1,280
160
kW-months/year
-
-
MMBtu
-
-
$
02: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$1,370
Cost:
$980
$914 12,279 $456 57 - - - - $914
12,279
kWh
$456
57
kW-months/year
-
-
MMBtu
-
-
$
03: 2.3131 RESCHEDULE PLANT OPERATIONS OR REDUCE LOAD TO AVOID PEAKS Savings:
$1,056
Cost:
$1,000
- - $1,056 132 - - - - -
-
kWh
$1,056
132
kW-months/year
-
-
MMBtu
-
-
$
04: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$993
Cost:
$125
$665 8,934 $328 41 - - - - $665
8,934
kWh
$328
41
kW-months/year
-
-
MMBtu
-
-
$
05: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$651
Cost:
$1,922
$435 5,843 $216 27 - - - - $435
5,843
kWh
$216
27
kW-months/year
-
-
MMBtu
-
-
$
06: 2.4224 UPGRADE CONTROLS ON COMPRESSORS Savings:
$624
Cost:
$1,090
$416 5,593 $208 26 - - - - $416
5,593
kWh
$208
26
kW-months/year
-
-
MMBtu
-
-
$
07: 2.7447 INSTALL VINYL STRIP / HIGH SPEED / AIR CURTAIN DOORS Savings:
$498
Cost:
$585
- - - - $498 57 - - -
-
kWh
-
-
kW-months/year
$498
57
MMBtu
-
-
$
08: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$234
Cost:
$90
$154 2,072 $80 10 - - - - $154
2,072
kWh
$80
10
kW-months/year
-
-
MMBtu
-
-
$
09: 2.4151 DEVELOP A REPAIR/REPLACE POLICY Savings:
$83
Cost:
$168
$117 1,575 $56 7 - - $(-90) - $117
1,575
kWh
$56
7
kW-months/year
-
-
MMBtu
$(-90)
-
$
TOTAL RECOMMENDED Savings:
$9,361
Cost:
$7,793
$5,273 71,050 $3,680 460 $498 57 $(-90) - $5,273
71,050
kWh
$3,680
460
kW-months/year
$498
57
MMBtu
$(-90)
-
$
TOTAL IMPLEMENTED Savings:
$2,459
Cost:
$2,890
$1,371 18,424 $680 85 $498 57 $(-90) - $1,371
18,424
kWh
$680
85
kW-months/year
$498
57
MMBtu
$(-90)
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $
Electricity Usage Electricity Demand Natural Gas Personnel Changes Electricity Usage Electricity Demand Natural Gas Personnel Changes