IAC logo
IAC Assessment: WV0540
Sponsored by:
DOE MESC
IAC logo
IAC Assessment: WV0540
Implementation Grant Funding Opportunity Open
IMPORTANT: The grant program operates on a rolling basis and applications may be submitted at any time, with quarterly reviews.
Learn More
Implementation Grant Funding Opportunity Open
Qualifying* small and medium-sized US manufacturers, that received IAC or Combined Heat and Power Technical Assistance Partnership assessments between 2018 and 2024, can now apply for grants for implementation of assessment recommendations up 50% of qualifying* project costs with a maximum of $300,000 per manufacturer.
IMPORTANT: The grant program now operates on a rolling basis and applications may be submitted at any time through the year, with quarterly reviews.
*See Full Grant Solicitation for full qualification and selection details.
IAC Center West Virginia University
Assessment Year 2017
Principal Product Metal Wire
NAICS 332618 - Other Fabricated Wire Product Manufacturing
SIC 3496 - Misc. Fabricated Wire Products
Sales $50,000,000-$100,000,000
# of Employees 140
Plant Area (Sq.Ft.) 300,000
Annual Production 4,800,000 Units
Production Hrs. Annual 4,500
Location (State) MD
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $306,805 4,474,218 kWh $0.07
Fuel Oil #1 $247,045 8,647 MMBtu $28.57
TOTAL ENERGY COSTS $571,501
RECOMMENDED SAVINGS* $44,916 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $4,283
#|Description Savings
Cost
Status Electricity Usage Fuel Oil #1 Water Usage Water Disposal Other Liquid (non-haz) Solid Waste (non-haz) Personnel Changes Ancillary Material Cost Electricity Usage Fuel Oil #1 Water Usage Water Disposal Other Liquid (non-haz) Solid Waste (non-haz) Personnel Changes Ancillary Material Cost
$ kWh $ MMBtu $ Tgal $ Tgal $ gal $ lb $ $ $ $
01: 2.7313 RECYCLE AIR FOR HEATING, VENTILATION AND AIR CONDITIONING Savings:
$14,599
Cost:
$10,000
- - $14,599 511 - - - - - - - - - - - - -
-
kWh
$14,599
511
MMBtu
-
-
Tgal
-
-
Tgal
-
-
gal
-
-
lb
-
-
$
-
-
$
02: 3.3131 USE EVAPORATION TO CONCENTRATE MATERIAL Savings:
$11,734
Cost:
$40,000
- - - - - - - - $15,038 15,038 $(-1,800) (-12,000) $(-1,504) - - - -
-
kWh
-
-
MMBtu
-
-
Tgal
-
-
Tgal
$15,038
15,038
gal
$(-1,800)
(-12,000)
lb
$(-1,504)
-
$
-
-
$
03: 2.2123 INSULATE FEEDWATER TANK Savings:
$7,035
Cost:
$3,286
$7,035 102,550 - - - - - - - - - - - - - - $7,035
102,550
kWh
-
-
MMBtu
-
-
Tgal
-
-
Tgal
-
-
gal
-
-
lb
-
-
$
-
-
$
04: 2.4224 UPGRADE CONTROLS ON COMPRESSORS Savings:
$3,005
Cost:
$3,800
$3,005 43,800 - - - - - - - - - - - - - - $3,005
43,800
kWh
-
-
MMBtu
-
-
Tgal
-
-
Tgal
-
-
gal
-
-
lb
-
-
$
-
-
$
05: 2.4224 UPGRADE CONTROLS ON COMPRESSORS Savings:
$2,223
Cost:
$6,400
$2,223 32,400 - - - - - - - - - - - - - - $2,223
32,400
kWh
-
-
MMBtu
-
-
Tgal
-
-
Tgal
-
-
gal
-
-
lb
-
-
$
-
-
$
06: 2.4151 DEVELOP A REPAIR/REPLACE POLICY Savings:
$1,394
Cost:
$635
$1,574 22,950 - - - - - - - - - - $(-180) - - - $1,574
22,950
kWh
-
-
MMBtu
-
-
Tgal
-
-
Tgal
-
-
gal
-
-
lb
$(-180)
-
$
-
-
$
07: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$1,287
Cost:
$713
$1,287 18,766 - - - - - - - - - - - - - - $1,287
18,766
kWh
-
-
MMBtu
-
-
Tgal
-
-
Tgal
-
-
gal
-
-
lb
-
-
$
-
-
$
08: 2.4322 USE OR REPLACE WITH ENERGY EFFICIENT SUBSTITUTES Savings:
$1,154
Cost:
$5,500
$1,154 16,825 - - - - - - - - - - - - - - $1,154
16,825
kWh
-
-
MMBtu
-
-
Tgal
-
-
Tgal
-
-
gal
-
-
lb
-
-
$
-
-
$
09: 3.3131 USE EVAPORATION TO CONCENTRATE MATERIAL Savings:
$883
Cost:
$3,150
- - - - $205 75,000 $813 75 - - - - - - $(-135) - -
-
kWh
-
-
MMBtu
$205
75,000
Tgal
$813
75
Tgal
-
-
gal
-
-
lb
-
-
$
$(-135)
-
$
10: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$846
Cost:
$2,370
$846 12,334 - - - - - - - - - - - - - - $846
12,334
kWh
-
-
MMBtu
-
-
Tgal
-
-
Tgal
-
-
gal
-
-
lb
-
-
$
-
-
$
11: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$324
Cost:
$1,001
$324 4,721 - - - - - - - - - - - - - - $324
4,721
kWh
-
-
MMBtu
-
-
Tgal
-
-
Tgal
-
-
gal
-
-
lb
-
-
$
-
-
$
12: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$303
Cost:
$60
$303 4,415 - - - - - - - - - - - - - - $303
4,415
kWh
-
-
MMBtu
-
-
Tgal
-
-
Tgal
-
-
gal
-
-
lb
-
-
$
-
-
$
13: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$129
Cost:
$135
$129 1,887 - - - - - - - - - - - - - - $129
1,887
kWh
-
-
MMBtu
-
-
Tgal
-
-
Tgal
-
-
gal
-
-
lb
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$44,916
Cost:
$77,050
$17,880 260,648 $14,599 511 $205 75,000 $813 75 $15,038 15,038 $(-1,800) (-12,000) $(-1,684) - $(-135) - $17,880
260,648
kWh
$14,599
511
MMBtu
$205
75,000
Tgal
$813
75
Tgal
$15,038
15,038
gal
$(-1,800)
(-12,000)
lb
$(-1,684)
-
$
$(-135)
-
$
TOTAL IMPLEMENTED Savings:
$4,283
Cost:
$4,914
$4,463 65,073 - - - - - - - - - - $(-180) - - - $4,463
65,073
kWh
-
-
MMBtu
-
-
Tgal
-
-
Tgal
-
-
gal
-
-
lb
$(-180)
-
$
-
-
$
Savings
Cost
$ kWh $ MMBtu $ Tgal $ Tgal $ gal $ lb $ $ $ $
Electricity Usage Fuel Oil #1 Water Usage Water Disposal Other Liquid (non-haz) Solid Waste (non-haz) Personnel Changes Ancillary Material Cost Electricity Usage Fuel Oil #1 Water Usage Water Disposal Other Liquid (non-haz) Solid Waste (non-haz) Personnel Changes Ancillary Material Cost