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IAC Assessment: WV0547
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IAC Assessment: WV0547
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IAC Center West Virginia University
Assessment Year 2017
Principal Product Glassware-Hand-blown
NAICS 327212 - Other Pressed and Blown Glass and Glassware Manufacturing
SIC 3229 - Pressed And Blown Glass, Nec
Sales $10,000,000-$50,000,000
# of Employees 51
Plant Area (Sq.Ft.) 8,000
Annual Production 286 Tons
Production Hrs. Annual 6,552
Location (State) MD
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $254,616 3,246,195 kWh $0.08
Natural Gas $110,904 19,997 MMBtu $5.55
TOTAL ENERGY COSTS $365,915
RECOMMENDED SAVINGS* $33,184 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $21,283
#|Description Savings
Cost
Status Electricity Usage Natural Gas Water Usage Water Disposal Administrative Changes Electricity Usage Natural Gas Water Usage Water Disposal Administrative Changes
$ kWh $ MMBtu $ Tgal $ Tgal $ $
01: 2.2511 INSULATE BARE EQUIPMENT Savings:
$15,992
Cost:
$5,658
$13,073 166,663 $2,919 526 - - - - - - $13,073
166,663
kWh
$2,919
526
MMBtu
-
-
Tgal
-
-
Tgal
-
-
$
02: 2.1116 IMPROVE COMBUSTION CONTROL CAPABILITY Savings:
$7,947
Cost:
$25,500
$7,947 101,310 - - - - - - - - $7,947
101,310
kWh
-
-
MMBtu
-
-
Tgal
-
-
Tgal
-
-
$
03: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$3,491
Cost:
$9,434
$3,491 44,505 - - - - - - - - $3,491
44,505
kWh
-
-
MMBtu
-
-
Tgal
-
-
Tgal
-
-
$
04: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$1,796
Cost:
$1,263
$1,796 22,913 - - - - - - - - $1,796
22,913
kWh
-
-
MMBtu
-
-
Tgal
-
-
Tgal
-
-
$
05: 2.2531 RE-SIZE CHARGING OPENINGS OR ADD MOVABLE COVER OR DOOR Savings:
$1,360
Cost:
$2,700
- - $1,360 245 - - - - - - -
-
kWh
$1,360
245
MMBtu
-
-
Tgal
-
-
Tgal
-
-
$
06: 2.1133 ADJUST BURNERS FOR EFFICIENT OPERATION Savings:
$970
Cost:
$4,600
- - $5,250 946 - - - - $(-4,280) - -
-
kWh
$5,250
946
MMBtu
-
-
Tgal
-
-
Tgal
$(-4,280)
-
$
07: 3.3131 USE EVAPORATION TO CONCENTRATE MATERIAL Savings:
$563
Cost:
$700
- - - - $273 58 $395 58 $(-105) - -
-
kWh
-
-
MMBtu
$273
58
Tgal
$395
58
Tgal
$(-105)
-
$
08: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$412
Cost:
$2,050
$412 5,250 - - - - - - - - $412
5,250
kWh
-
-
MMBtu
-
-
Tgal
-
-
Tgal
-
-
$
09: 2.4157 ESTABLISH A PREDICTIVE MAINTENANCE PROGRAM Savings:
$243
Cost:
$1,000
$901 11,492 - - - - - - $(-658) - $901
11,492
kWh
-
-
MMBtu
-
-
Tgal
-
-
Tgal
$(-658)
-
$
10: 2.1233 ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO Savings:
$175
Cost:
$850
- - $250 45 - - - - $(-75) - -
-
kWh
$250
45
MMBtu
-
-
Tgal
-
-
Tgal
$(-75)
-
$
11: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$133
Cost:
$25
$133 1,690 - - - - - - - - $133
1,690
kWh
-
-
MMBtu
-
-
Tgal
-
-
Tgal
-
-
$
12: 2.4151 DEVELOP A REPAIR/REPLACE POLICY Savings:
$102
Cost:
$348
$152 1,939 - - - - - - $(-50) - $152
1,939
kWh
-
-
MMBtu
-
-
Tgal
-
-
Tgal
$(-50)
-
$
TOTAL RECOMMENDED Savings:
$33,184
Cost:
$54,128
$27,905 355,762 $9,779 1,762 $273 58 $395 58 $(-5,168) - $27,905
355,762
kWh
$9,779
1,762
MMBtu
$273
58
Tgal
$395
58
Tgal
$(-5,168)
-
$
TOTAL IMPLEMENTED Savings:
$21,283
Cost:
$23,592
$17,877 227,910 $8,419 1,517 - - - - $(-5,013) - $17,877
227,910
kWh
$8,419
1,517
MMBtu
-
-
Tgal
-
-
Tgal
$(-5,013)
-
$
Savings
Cost
$ kWh $ MMBtu $ Tgal $ Tgal $ $
Electricity Usage Natural Gas Water Usage Water Disposal Administrative Changes Electricity Usage Natural Gas Water Usage Water Disposal Administrative Changes