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IAC Assessment: WV0561
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IAC Assessment: WV0561
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IAC Center West Virginia University
Assessment Year 2018
Principal Product Nuts, Bolts and Screws
NAICS 332722 - Bolt, Nut, Screw, Rivet, and Washer Manufacturing
SIC 3452 - Bolts, Nuts, Rivets, And Washers
Sales $5,000,000-$10,000,000
# of Employees 10
Plant Area (Sq.Ft.) 200,000
Annual Production 480,000 Units
Production Hrs. Annual 2,040
Location (State) WV
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $76,850 1,088,744 kWh $0.07
Electricity Demand $33,271 4,674 kW-months/year $7.12
Natural Gas $108,555 14,418 MMBtu $7.53
TOTAL ENERGY COSTS $219,043
RECOMMENDED SAVINGS* $29,196 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $27,943
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Water Usage Water Disposal Administrative Changes Electricity Usage Electricity Demand Natural Gas Water Usage Water Disposal Administrative Changes
$ kWh $ kW-months/year $ MMBtu $ Tgal $ Tgal $ $
01: 2.6232 INSTALL SET-BACK TIMERS Savings:
$15,007
Cost:
$2,522
$1,641 23,244 - - $13,366 1,775 - - - - - - $1,641
23,244
kWh
-
-
kW-months/year
$13,366
1,775
MMBtu
-
-
Tgal
-
-
Tgal
-
-
$
02: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$8,102
Cost:
$13,629
$5,603 79,360 $2,499 351 - - - - - - - - $5,603
79,360
kWh
$2,499
351
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
Tgal
-
-
$
03: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$1,765
Cost:
$1,784
$1,110 15,721 $655 92 - - - - - - - - $1,110
15,721
kWh
$655
92
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
Tgal
-
-
$
04: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$1,742
Cost:
$171
$1,094 15,492 $648 91 - - - - - - - - $1,094
15,492
kWh
$648
91
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
Tgal
-
-
$
05: 2.3131 RESCHEDULE PLANT OPERATIONS OR REDUCE LOAD TO AVOID PEAKS Savings:
$1,253
Cost:
$6,000
- - $1,253 176 - - - - - - - - -
-
kWh
$1,253
176
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
Tgal
-
-
$
06: 3.4151 MINIMIZE WATER USAGE Savings:
$535
Cost:
$1,400
- - - - - - $245 41 $367 41 $(-77) - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$245
41
Tgal
$367
41
Tgal
$(-77)
-
$
07: 2.4151 DEVELOP A REPAIR/REPLACE POLICY Savings:
$471
Cost:
$696
$466 6,605 $278 39 - - - - - - $(-273) - $466
6,605
kWh
$278
39
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
Tgal
$(-273)
-
$
08: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$321
Cost:
$34
$200 2,828 $121 17 - - - - - - - - $200
2,828
kWh
$121
17
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
Tgal
-
-
$
TOTAL RECOMMENDED Savings:
$29,196
Cost:
$26,236
$10,114 143,250 $5,454 766 $13,366 1,775 $245 41 $367 41 $(-350) - $10,114
143,250
kWh
$5,454
766
kW-months/year
$13,366
1,775
MMBtu
$245
41
Tgal
$367
41
Tgal
$(-350)
-
$
TOTAL IMPLEMENTED Savings:
$27,943
Cost:
$20,236
$10,114 143,250 $4,201 590 $13,366 1,775 $245 41 $367 41 $(-350) - $10,114
143,250
kWh
$4,201
590
kW-months/year
$13,366
1,775
MMBtu
$245
41
Tgal
$367
41
Tgal
$(-350)
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ Tgal $ Tgal $ $
Electricity Usage Electricity Demand Natural Gas Water Usage Water Disposal Administrative Changes Electricity Usage Electricity Demand Natural Gas Water Usage Water Disposal Administrative Changes