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IAC Assessment: WV0567
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IAC Assessment: WV0567
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IAC Center West Virginia University
Assessment Year 2018
Principal Product Electroplating
NAICS 332813 - Electroplating, Plating, Polishing, Anodizing, and Coloring
SIC 3471 - Plating And Polishing
Sales $1,000,000-$5,000,000
# of Employees 22
Plant Area (Sq.Ft.) 28,000
Annual Production 5,200 Pieces
Production Hrs. Annual 2,080
Location (State) WV
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $41,853 589,925 kWh $0.07
Electricity Demand $18,292 2,488 kW-months/year $7.35
Electricity Fees $5,410 - $ -
Natural Gas $37,219 5,386 MMBtu $6.91
TOTAL ENERGY COSTS $102,774
RECOMMENDED SAVINGS* $43,056 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $12,347
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Water Usage Personnel Changes Electricity Usage Electricity Demand Natural Gas Water Usage Personnel Changes
$ kWh $ kW-months/year $ MMBtu $ Tgal $ $
01: 2.1221 REPLACE OBSOLETE BURNERS WITH MORE EFFICIENT ONES Savings:
$11,443
Cost:
$23,150
- - - - $11,443 1,656 - - - - -
-
kWh
-
-
kW-months/year
$11,443
1,656
MMBtu
-
-
Tgal
-
-
$
02: 2.3191 USE DEMAND CONTROLLER OR LOAD SHEDDER Savings:
$5,472
Cost:
$5,600
- - $5,472 600 - - - - - - -
-
kWh
$5,472
600
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
03: 3.1191 CHANGE PROCEDURES / EQUIPMENT / OPERATING CONDITIONS Savings:
$9,322
Cost:
$15,000
$21 293 $18 2 $283 41 - - $9,000 - $21
293
kWh
$18
2
kW-months/year
$283
41
MMBtu
-
-
Tgal
$9,000
-
$
04: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$5,896
Cost:
$6,014
$3,384 47,733 $2,512 275 - - - - - - $3,384
47,733
kWh
$2,512
275
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
05: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$4,472
Cost:
$2,150
$2,566 36,192 $1,906 209 - - - - - - $2,566
36,192
kWh
$1,906
209
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
06: 3.5131 RECYCLE WHITE WATER Savings:
$4,061
Cost:
$450
- - - - - - $4,061 343 - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$4,061
343
Tgal
-
-
$
07: 2.2511 INSULATE BARE EQUIPMENT Savings:
$1,487
Cost:
$1,690
- - - - $1,487 163 - - - - -
-
kWh
-
-
kW-months/year
$1,487
163
MMBtu
-
-
Tgal
-
-
$
08: 2.1233 ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO Savings:
$495
Cost:
$500
- - - - $518 75 - - $(-23) - -
-
kWh
-
-
kW-months/year
$518
75
MMBtu
-
-
Tgal
$(-23)
-
$
09: 2.4151 DEVELOP A REPAIR/REPLACE POLICY Savings:
$408
Cost:
$563
$267 3,768 $201 22 - - - - $(-60) - $267
3,768
kWh
$201
22
kW-months/year
-
-
MMBtu
-
-
Tgal
$(-60)
-
$
TOTAL RECOMMENDED Savings:
$43,056
Cost:
$55,117
$6,238 87,986 $10,109 1,108 $13,731 1,935 $4,061 343 $8,917 - $6,238
87,986
kWh
$10,109
1,108
kW-months/year
$13,731
1,935
MMBtu
$4,061
343
Tgal
$8,917
-
$
TOTAL IMPLEMENTED Savings:
$12,347
Cost:
$9,217
$3,651 51,501 $2,713 297 $2,005 238 $4,061 343 $(-83) - $3,651
51,501
kWh
$2,713
297
kW-months/year
$2,005
238
MMBtu
$4,061
343
Tgal
$(-83)
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ Tgal $ $
Electricity Usage Electricity Demand Natural Gas Water Usage Personnel Changes Electricity Usage Electricity Demand Natural Gas Water Usage Personnel Changes