IAC logo
IAC Assessment: WV0612
Sponsored by:
DOE MESC
IAC logo
IAC Assessment: WV0612
Implementation Grant Funding Opportunity Open
IMPORTANT: The grant program operates on a rolling basis and applications may be submitted at any time, with quarterly reviews.
Learn More
Implementation Grant Funding Opportunity Open
Qualifying* small and medium-sized US manufacturers, that received IAC or Combined Heat and Power Technical Assistance Partnership assessments between 2018 and 2024, can now apply for grants for implementation of assessment recommendations up 50% of qualifying* project costs with a maximum of $300,000 per manufacturer.
IMPORTANT: The grant program now operates on a rolling basis and applications may be submitted at any time through the year, with quarterly reviews.
*See Full Grant Solicitation for full qualification and selection details.
IAC Center West Virginia University
Assessment Year 2021
Principal Product Glassware
NAICS 327212 - Other Pressed and Blown Glass and Glassware Manufacturing
SIC 3229 - Pressed And Blown Glass, Nec
Sales $1,000,000-$5,000,000
# of Employees 8
Plant Area (Sq.Ft.) 65,054
Annual Production 80,000 Units
Production Hrs. Annual 2,210
Location (State) WV
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $20,231 328,960 kWh $0.06
Electricity Demand $9,622 910 kW-months/year $10.57
Electricity Fees $184 - $ -
Natural Gas $330,797 59,000 MMBtu $5.61
TOTAL ENERGY COSTS $360,834
RECOMMENDED SAVINGS* $97,798 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $23,407
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $
01: 2.1125 CONVERT TO OXYFUEL BURNERS Savings:
$30,507
Cost:
$81,760
$5,941 96,604 - - $81,839 14,588 - - $(-57,273) - $5,941
96,604
kWh
-
-
kW-months/year
$81,839
14,588
MMBtu
-
-
$
$(-57,273)
-
$
02: 2.2425 USE FLUE GASES TO HEAT PROCESS OR SERVICE WATER Savings:
$22,389
Cost:
$99,385
$(-2,329) (-37,878) - - $24,718 4,406 - - - - $(-2,329)
(-37,878)
kWh
-
-
kW-months/year
$24,718
4,406
MMBtu
-
-
$
-
-
$
03: 2.1233 ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO Savings:
$15,446
Cost:
$16,700
- - - - $16,106 2,871 $(-660) - - - -
-
kWh
-
-
kW-months/year
$16,106
2,871
MMBtu
$(-660)
-
$
-
-
$
04: 2.1122 RE-SIZE CHARGING OPENINGS OR ADD A MOVABLE DOOR ON EQUIPMENT Savings:
$13,924
Cost:
$27,550
- - - - $13,924 2,482 - - - - -
-
kWh
-
-
kW-months/year
$13,924
2,482
MMBtu
-
-
$
-
-
$
05: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$4,798
Cost:
$7,637
$3,149 51,207 $1,649 156 - - - - - - $3,149
51,207
kWh
$1,649
156
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
06: 2.7447 INSTALL VINYL STRIP / HIGH SPEED / AIR CURTAIN DOORS Savings:
$3,641
Cost:
$4,320
$(-684) (-11,130) - - $4,325 771 - - - - $(-684)
(-11,130)
kWh
-
-
kW-months/year
$4,325
771
MMBtu
-
-
$
-
-
$
07: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$3,008
Cost:
$8,132
$1,496 24,327 $1,512 143 - - - - - - $1,496
24,327
kWh
$1,512
143
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
08: 2.1221 REPLACE OBSOLETE BURNERS WITH MORE EFFICIENT ONES Savings:
$1,683
Cost:
$8,044
- - - - $1,683 300 - - - - -
-
kWh
-
-
kW-months/year
$1,683
300
MMBtu
-
-
$
-
-
$
09: 2.1321 REPLACE FOSSIL FUEL EQUIPMENT WITH ELECTRICAL EQUIPMENT Savings:
$1,090
Cost:
$1,341
$(-1,484) (-24,135) $(-349) (-33) $2,923 521 - - - - $(-1,484)
(-24,135)
kWh
$(-349)
(-33)
kW-months/year
$2,923
521
MMBtu
-
-
$
-
-
$
10: 2.6241 REDUCE TEMPERATURE OF PROCESS EQUIPMENT WHEN ON STANDBY Savings:
$701
Cost:
$397
- - - - $701 125 - - - - -
-
kWh
-
-
kW-months/year
$701
125
MMBtu
-
-
$
-
-
$
11: 2.6232 INSTALL SET-BACK TIMERS Savings:
$611
Cost:
$1,110
$378 6,153 $233 22 - - - - - - $378
6,153
kWh
$233
22
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$97,798
Cost:
$256,376
$6,467 105,148 $3,045 288 $146,219 26,064 $(-660) - $(-57,273) - $6,467
105,148
kWh
$3,045
288
kW-months/year
$146,219
26,064
MMBtu
$(-660)
-
$
$(-57,273)
-
$
TOTAL IMPLEMENTED Savings:
$23,407
Cost:
$30,659
$1,190 19,350 $1,745 165 $21,132 3,767 $(-660) - - - $1,190
19,350
kWh
$1,745
165
kW-months/year
$21,132
3,767
MMBtu
$(-660)
-
$
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $
Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost