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IAC Assessment: WV0623
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DOE MESC
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IAC Assessment: WV0623
IAC Center West Virginia University
Assessment Year 2022
Principal Product Construction Equipment
NAICS 333120 - Construction Machinery Manufacturing
SIC 3531 - Construction Machinery
Sales $50,000,000-$100,000,000
# of Employees 480
Plant Area (Sq.Ft.) 800,000
Annual Production 1,500 Units
Production Hrs. Annual 2,880
Location (State) PA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $266,094 6,087,333 kWh $0.04
Electricity Demand $208,747 22,228 kW-months/year $9.39
Electricity Fees $11,938 - $ -
Natural Gas $286,598 26,180 MMBtu $10.95
TOTAL ENERGY COSTS $773,377
RECOMMENDED SAVINGS* $277,108 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $196,251
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Water Usage Personnel Changes Electricity Usage Electricity Demand Natural Gas Water Usage Personnel Changes
$ kWh $ kW-months/year $ MMBtu $ Tgal $ $
01: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$72,629
Cost:
$104,885
$38,224 874,693 $34,405 3,664 - - - - - - $38,224
874,693
kWh
$34,405
3,664
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
02: 2.7232 REPLACE EXISTING HVAC UNIT WITH HIGH EFFICIENCY MODEL Savings:
$61,441
Cost:
$127,733
$1,899 43,453 $554 59 $58,988 5,387 - - - - $1,899
43,453
kWh
$554
59
kW-months/year
$58,988
5,387
MMBtu
-
-
Tgal
-
-
$
03: 2.4322 USE OR REPLACE WITH ENERGY EFFICIENT SUBSTITUTES Savings:
$51,704
Cost:
$257,600
$27,281 624,270 $24,423 2,601 - - - - - - $27,281
624,270
kWh
$24,423
2,601
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
04: 3.5131 RECYCLE WHITE WATER Savings:
$19,492
Cost:
$11,082
$(-172) (-3,944) - - - - $19,664 1,285 - - $(-172)
(-3,944)
kWh
-
-
kW-months/year
-
-
MMBtu
$19,664
1,285
Tgal
-
-
$
05: 2.1321 REPLACE FOSSIL FUEL EQUIPMENT WITH ELECTRICAL EQUIPMENT Savings:
$19,461
Cost:
$91,800
$(-8,178) (-187,129) $(-7,324) (-780) $34,963 3,193 - - - - $(-8,178)
(-187,129)
kWh
$(-7,324)
(-780)
kW-months/year
$34,963
3,193
MMBtu
-
-
Tgal
-
-
$
06: 2.3131 RESCHEDULE PLANT OPERATIONS OR REDUCE LOAD TO AVOID PEAKS Savings:
$14,348
Cost:
$3,600
- - $14,348 1,528 - - - - - - -
-
kWh
$14,348
1,528
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
07: 2.7313 RECYCLE AIR FOR HEATING, VENTILATION AND AIR CONDITIONING Savings:
$12,693
Cost:
$51,500
$2,570 58,800 $2,301 245 $28,350 2,589 - - $(-20,528) - $2,570
58,800
kWh
$2,301
245
kW-months/year
$28,350
2,589
MMBtu
-
-
Tgal
$(-20,528)
-
$
08: 2.7314 REDUCE VENTILATION AIR Savings:
$8,396
Cost:
$19,558
$90 2,058 $28 3 $8,278 756 - - - - $90
2,058
kWh
$28
3
kW-months/year
$8,278
756
MMBtu
-
-
Tgal
-
-
$
09: 2.2426 USE WASTE HEAT FROM FLUE GASES TO HEAT SPACE CONDITIONING AIR Savings:
$6,154
Cost:
$13,600
- - - - $6,154 562 - - - - -
-
kWh
-
-
kW-months/year
$6,154
562
MMBtu
-
-
Tgal
-
-
$
10: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$2,877
Cost:
$2,813
$1,515 34,680 $1,362 145 - - - - - - $1,515
34,680
kWh
$1,362
145
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
11: 2.4224 UPGRADE CONTROLS ON COMPRESSORS Savings:
$1,756
Cost:
$299
$1,756 40,188 - - - - - - - - $1,756
40,188
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
12: 2.1233 ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO Savings:
$1,660
Cost:
$3,000
- - - - $1,960 179 - - $(-300) - -
-
kWh
-
-
kW-months/year
$1,960
179
MMBtu
-
-
Tgal
$(-300)
-
$
13: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$1,487
Cost:
$990
$1,040 23,800 $447 48 - - - - - - $1,040
23,800
kWh
$447
48
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
14: 2.4151 DEVELOP A REPAIR/REPLACE POLICY Savings:
$1,356
Cost:
$2,300
$845 19,349 $751 80 - - - - $(-240) - $845
19,349
kWh
$751
80
kW-months/year
-
-
MMBtu
-
-
Tgal
$(-240)
-
$
15: 2.4224 UPGRADE CONTROLS ON COMPRESSORS Savings:
$1,341
Cost:
$4,835
$900 20,598 $441 47 - - - - - - $900
20,598
kWh
$441
47
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
16: 2.4157 ESTABLISH A PREDICTIVE MAINTENANCE PROGRAM Savings:
$313
Cost:
$1,500
$1,203 27,518 $1,080 115 - - - - $(-1,970) - $1,203
27,518
kWh
$1,080
115
kW-months/year
-
-
MMBtu
-
-
Tgal
$(-1,970)
-
$
TOTAL RECOMMENDED Savings:
$277,108
Cost:
$697,095
$68,973 1,578,334 $72,816 7,755 $138,693 12,666 $19,664 1,285 $(-23,038) - $68,973
1,578,334
kWh
$72,816
7,755
kW-months/year
$138,693
12,666
MMBtu
$19,664
1,285
Tgal
$(-23,038)
-
$
TOTAL IMPLEMENTED Savings:
$196,251
Cost:
$504,455
$73,460 1,681,031 $62,383 6,644 $60,948 5,566 - - $(-540) - $73,460
1,681,031
kWh
$62,383
6,644
kW-months/year
$60,948
5,566
MMBtu
-
-
Tgal
$(-540)
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ Tgal $ $
Electricity Usage Electricity Demand Natural Gas Water Usage Personnel Changes Electricity Usage Electricity Demand Natural Gas Water Usage Personnel Changes