Implementation Grant Funding Opportunity Open
IMPORTANT: The grant program operates on a rolling basis and applications may be submitted at any time, with quarterly reviews.
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Implementation Grant Funding Opportunity Open
Qualifying* small and medium-sized US manufacturers, that received IAC or Combined Heat and Power Technical Assistance Partnership assessments between 2018 and 2024, can now apply for grants for implementation of assessment recommendations up 50% of qualifying* project costs with a maximum of $300,000 per manufacturer.
IMPORTANT: The grant program now operates on a rolling basis and applications may be submitted at any time through the year, with quarterly reviews.
*See Full Grant Solicitation for full qualification and selection details.
| IAC Center | West Virginia University |
|---|---|
| Assessment Year | 2022 |
| Principal Product | Modular Carpet |
| NAICS | 314110 - Carpet and Rug Mills |
| SIC | 2273 - Carpets And Rugs |
| Sales | $50,000,000-$100,000,000 |
| # of Employees | 490 |
| Plant Area (Sq.Ft.) | 1,932,820 |
| Annual Production | 20,000,000 Units |
| Production Hrs. Annual | 6,240 |
| Location (State) | VA |
| Source | Yearly Cost | Usage | Unit | Unit Cost |
|---|---|---|---|---|
| Electricity Usage | $702,788 | 30,331,475 | kWh | $0.02 |
| Electricity Demand | $1,177,248 | 57,429 | kW-months/year | $20.50 |
| Electricity Fees | $4,105 | - | $ | - |
| Natural Gas | $694,639 | 151,668 | MMBtu | $4.58 |
| TOTAL ENERGY COSTS | $2,791,606 | |||
| RECOMMENDED SAVINGS* | $509,285 | *Non-energy impacts included in savings. See recommendations below |
||
| IMPLEMENTED SAVINGS* | $102,551 | |||
| #|Description |
Savings Cost |
Status | Electricity Usage | Electricity Demand | Natural Gas | Solid Waste (non-haz) | Personnel Changes | Electricity Usage | Electricity Demand | Natural Gas | Solid Waste (non-haz) | Personnel Changes | |||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
| $ | kWh | $ | kW-months/year | $ | MMBtu | $ | lb | $ | $ | ||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 01: 2.3412 USE WASTE HEAT TO PRODUCE STEAM TO DRIVE A STEAM TURBINE-GENERATOR |
Savings: $194,747 Cost: $906,700 |
$18,920 | 819,060 | $23,001 | 1,122 | - | - | $212,826 | 6,921,160 | $(-60,000) | - |
$18,920 819,060 kWh |
$23,001 1,122 kW-months/year |
- - MMBtu |
$212,826 6,921,160 lb |
$(-60,000) - $ |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 02: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT |
Savings: $59,403 Cost: $137,330 |
- | - | - | - | $59,403 | 12,970 | - | - | - | - |
- - kWh |
- - kW-months/year |
$59,403 12,970 MMBtu |
- - lb |
- - $ |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 03: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM |
Savings: $46,923 Cost: $170,200 |
$21,175 | 916,647 | $25,748 | 1,256 | - | - | - | - | - | - |
$21,175 916,647 kWh |
$25,748 1,256 kW-months/year |
- - MMBtu |
- - lb |
- - $ |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 04: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM |
Savings: $46,261 Cost: $53,185 |
$15,306 | 662,578 | $30,955 | 1,510 | - | - | - | - | - | - |
$15,306 662,578 kWh |
$30,955 1,510 kW-months/year |
- - MMBtu |
- - lb |
- - $ |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 05: 2.4224 UPGRADE CONTROLS ON COMPRESSORS |
Savings: $39,601 Cost: $115,224 |
$15,985 | 691,987 | $23,616 | 1,152 | - | - | - | - | - | - |
$15,985 691,987 kWh |
$23,616 1,152 kW-months/year |
- - MMBtu |
- - lb |
- - $ |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 06: 2.3131 RESCHEDULE PLANT OPERATIONS OR REDUCE LOAD TO AVOID PEAKS |
Savings: $33,682 Cost: $7,000 |
- | - | $33,682 | 1,643 | - | - | - | - | - | - |
- - kWh |
$33,682 1,643 kW-months/year |
- - MMBtu |
- - lb |
- - $ |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 07: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES |
Savings: $26,225 Cost: $2,763 |
$11,834 | 512,276 | $14,391 | 702 | - | - | - | - | - | - |
$11,834 512,276 kWh |
$14,391 702 kW-months/year |
- - MMBtu |
- - lb |
- - $ |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 08: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE |
Savings: $16,511 Cost: $450 |
$7,450 | 322,498 | $9,061 | 442 | - | - | - | - | - | - |
$7,450 322,498 kWh |
$9,061 442 kW-months/year |
- - MMBtu |
- - lb |
- - $ |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 09: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM |
Savings: $10,209 Cost: $15,750 |
$3,382 | 146,427 | $6,827 | 333 | - | - | - | - | - | - |
$3,382 146,427 kWh |
$6,827 333 kW-months/year |
- - MMBtu |
- - lb |
- - $ |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 10: 2.4151 DEVELOP A REPAIR/REPLACE POLICY |
Savings: $6,918 Cost: $2,242 |
$3,300 | 142,836 | $4,018 | 196 | - | - | - | - | $(-400) | - |
$3,300 142,836 kWh |
$4,018 196 kW-months/year |
- - MMBtu |
- - lb |
$(-400) - $ |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 11: 2.4157 ESTABLISH A PREDICTIVE MAINTENANCE PROGRAM |
Savings: $6,371 Cost: $1,500 |
$3,519 | 152,359 | $4,285 | 209 | - | - | - | - | $(-1,433) | - |
$3,519 152,359 kWh |
$4,285 209 kW-months/year |
- - MMBtu |
- - lb |
$(-1,433) - $ |
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| 12: 2.2449 RECOVER HEAT FROM EXHAUSTED STEAM, HOT AIR OR HOT WATER |
Savings: $5,615 Cost: $6,090 |
- | - | - | - | $5,615 | 1,266 | - | - | - | - |
- - kWh |
- - kW-months/year |
$5,615 1,266 MMBtu |
- - lb |
- - $ |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 13: 2.1233 ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO |
Savings: $5,157 Cost: $6,050 |
- | - | - | - | $5,157 | 1,126 | - | - | - | - |
- - kWh |
- - kW-months/year |
$5,157 1,126 MMBtu |
- - lb |
- - $ |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 14: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS |
Savings: $4,241 Cost: $6,840 |
$1,781 | 77,095 | $2,460 | 120 | - | - | - | - | - | - |
$1,781 77,095 kWh |
$2,460 120 kW-months/year |
- - MMBtu |
- - lb |
- - $ |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 15: 2.2425 USE FLUE GASES TO HEAT PROCESS OR SERVICE WATER |
Savings: $3,975 Cost: $11,340 |
- | - | - | - | $3,975 | 868 | - | - | - | - |
- - kWh |
- - kW-months/year |
$3,975 868 MMBtu |
- - lb |
- - $ |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 16: 2.2511 INSULATE BARE EQUIPMENT |
Savings: $3,078 Cost: $3,446 |
- | - | - | - | $3,078 | 672 | - | - | - | - |
- - kWh |
- - kW-months/year |
$3,078 672 MMBtu |
- - lb |
- - $ |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 17: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE |
Savings: $368 Cost: $725 |
$163 | 7,062 | $205 | 10 | - | - | - | - | - | - |
$163 7,062 kWh |
$205 10 kW-months/year |
- - MMBtu |
- - lb |
- - $ |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| TOTAL RECOMMENDED |
Savings: $509,285 Cost: $1,446,835 |
$102,815 | 4,450,825 | $178,249 | 8,695 | $77,228 | 16,902 | $212,826 | 6,921,160 | $(-61,833) | - | $102,815 4,450,825 kWh |
$178,249 8,695 kW-months/year |
$77,228 16,902 MMBtu |
$212,826 6,921,160 lb |
$(-61,833) - $ |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| TOTAL IMPLEMENTED |
Savings: $102,551 Cost: $31,016 |
$28,047 | 1,214,126 | $68,102 | 3,322 | $8,235 | 1,798 | - | - | $(-1,833) | - | $28,047 1,214,126 kWh |
$68,102 3,322 kW-months/year |
$8,235 1,798 MMBtu |
- - lb |
$(-1,833) - $ |
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|
Savings Cost |
$ | kWh | $ | kW-months/year | $ | MMBtu | $ | lb | $ | $ | |||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| Electricity Usage | Electricity Demand | Natural Gas | Solid Waste (non-haz) | Personnel Changes | Electricity Usage | Electricity Demand | Natural Gas | Solid Waste (non-haz) | Personnel Changes | ||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||