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IAC Assessment: WV0635
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IAC Assessment: WV0635
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IAC Center West Virginia University
Assessment Year 2022
Principal Product Ceramic Microsphere
NAICS 327110 - Pottery, Ceramics, and Plumbing Fixture Manufacturing
SIC 3299 - Nonmetallic Mineral Products, Nec
Sales $1,000,000-$5,000,000
# of Employees 6
Plant Area (Sq.Ft.) 15,400
Annual Production 10,000,000 Pounds
Production Hrs. Annual 2,000
Location (State) WV
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $51,954 479,600 kWh $0.11
Electricity Demand $47,247 4,478 kW-months/year $10.55
Electricity Fees $1,547 - $ -
Natural Gas $4,984 529 MMBtu $9.42
TOTAL ENERGY COSTS $105,732
RECOMMENDED SAVINGS* $30,430 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $10,550
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Water Usage Personnel Changes Electricity Usage Electricity Demand Natural Gas Water Usage Personnel Changes
$ kWh $ kW-months/year $ MMBtu $ Tgal $ $
01: 2.3131 RESCHEDULE PLANT OPERATIONS OR REDUCE LOAD TO AVOID PEAKS Savings:
$9,179
Cost:
$6,500
- - $9,179 870 - - - - - - -
-
kWh
$9,179
870
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
02: 4.661 LEVEL ZERO – INSTALL CONTROL SYSTEMS FOR EXISTING EQUIPMENT Savings:
$4,325
Cost:
$5,360
$2,732 25,229 $1,593 151 - - - - - - $2,732
25,229
kWh
$1,593
151
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
03: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$3,990
Cost:
$4,945
$2,534 23,400 $1,456 138 - - - - - - $2,534
23,400
kWh
$1,456
138
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
04: 2.4224 UPGRADE CONTROLS ON COMPRESSORS Savings:
$3,209
Cost:
$6,354
$2,207 20,376 $1,002 95 - - - - - - $2,207
20,376
kWh
$1,002
95
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
05: 2.6232 INSTALL SET-BACK TIMERS Savings:
$3,167
Cost:
$1,125
$1,519 14,026 $348 33 $1,300 138 - - - - $1,519
14,026
kWh
$348
33
kW-months/year
$1,300
138
MMBtu
-
-
Tgal
-
-
$
06: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$2,309
Cost:
$218
$1,454 13,428 $855 81 - - - - - - $1,454
13,428
kWh
$855
81
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
07: 3.4156 USE FLOW CONTROL VALVES ON EQUIPMENT TO OPTIMIZE WATER USE Savings:
$2,027
Cost:
$394
- - - - - - $2,027 68 - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$2,027
68
Tgal
-
-
$
08: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$949
Cost:
$525
$601 5,547 $348 33 - - - - - - $601
5,547
kWh
$348
33
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
09: 2.4157 ESTABLISH A PREDICTIVE MAINTENANCE PROGRAM Savings:
$672
Cost:
$1,500
$829 7,654 $485 46 - - - - $(-642) - $829
7,654
kWh
$485
46
kW-months/year
-
-
MMBtu
-
-
Tgal
$(-642)
-
$
10: 2.4151 DEVELOP A REPAIR/REPLACE POLICY Savings:
$546
Cost:
$1,571
$389 3,595 $232 22 - - - - $(-75) - $389
3,595
kWh
$232
22
kW-months/year
-
-
MMBtu
-
-
Tgal
$(-75)
-
$
11: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$57
Cost:
$88
$36 329 $21 2 - - - - - - $36
329
kWh
$21
2
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
TOTAL RECOMMENDED Savings:
$30,430
Cost:
$28,580
$12,301 113,584 $15,519 1,471 $1,300 138 $2,027 68 $(-717) - $12,301
113,584
kWh
$15,519
1,471
kW-months/year
$1,300
138
MMBtu
$2,027
68
Tgal
$(-717)
-
$
TOTAL IMPLEMENTED Savings:
$10,550
Cost:
$9,241
$5,843 53,953 $3,397 322 - - $2,027 68 $(-717) - $5,843
53,953
kWh
$3,397
322
kW-months/year
-
-
MMBtu
$2,027
68
Tgal
$(-717)
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ Tgal $ $
Electricity Usage Electricity Demand Natural Gas Water Usage Personnel Changes Electricity Usage Electricity Demand Natural Gas Water Usage Personnel Changes