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IAC Assessment: WV0654
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IAC Assessment: WV0654
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IAC Center West Virginia University
Assessment Year 2023
Principal Product Medium Duty Trucks
NAICS 336120 - Heavy Duty Truck Manufacturing
SIC 3537 - Industrial Trucks And Tractors
Sales $50,000,000-$100,000,000
# of Employees 350
Plant Area (Sq.Ft.) 300,000
Annual Production 15,000 Units
Production Hrs. Annual 4,226
Location (State) VA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $144,924 2,229,600 kWh $0.07
Electricity Demand $74,840 9,355 kW-months/year $8.00
Electricity Fees $241,420 - $ -
Natural Gas $75,254 6,538 MMBtu $11.51
TOTAL ENERGY COSTS $536,438
RECOMMENDED SAVINGS* $41,268 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $19,481
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Personnel Changes Electricity Usage Electricity Demand Natural Gas Personnel Changes
$ kWh $ kW-months/year $ MMBtu $ $
01: 2.7224 REDUCE SPACE CONDITIONING DURING NON-WORKING HOURS Savings:
$12,942
Cost:
$63,000
$1,685 25,920 - - $11,257 978 - - $1,685
25,920
kWh
-
-
kW-months/year
$11,257
978
MMBtu
-
-
$
02: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$6,126
Cost:
$3,800
$4,526 69,632 $1,600 200 - - - - $4,526
69,632
kWh
$1,600
200
kW-months/year
-
-
MMBtu
-
-
$
03: 2.7314 REDUCE VENTILATION AIR Savings:
$5,594
Cost:
$13,814
$518 7,969 - - $5,076 441 - - $518
7,969
kWh
-
-
kW-months/year
$5,076
441
MMBtu
-
-
$
04: 2.7447 INSTALL VINYL STRIP / HIGH SPEED / AIR CURTAIN DOORS Savings:
$5,126
Cost:
$9,645
$(-2,160) (-33,224) - - $7,286 633 - - $(-2,160)
(-33,224)
kWh
-
-
kW-months/year
$7,286
633
MMBtu
-
-
$
05: 2.4224 UPGRADE CONTROLS ON COMPRESSORS Savings:
$3,551
Cost:
$9,700
$1,017 15,647 $2,534 317 - - - - $1,017
15,647
kWh
$2,534
317
kW-months/year
-
-
MMBtu
-
-
$
06: 2.2425 USE FLUE GASES TO HEAT PROCESS OR SERVICE WATER Savings:
$1,462
Cost:
$5,940
- - - - $1,462 127 - - -
-
kWh
-
-
kW-months/year
$1,462
127
MMBtu
-
-
$
07: 2.2628 UTILIZE A LESS EXPENSIVE COOLING METHOD Savings:
$1,242
Cost:
$6,000
$1,066 16,407 $176 22 - - - - $1,066
16,407
kWh
$176
22
kW-months/year
-
-
MMBtu
-
-
$
08: 2.1233 ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO Savings:
$1,093
Cost:
$1,113
- - - - $1,093 95 - - -
-
kWh
-
-
kW-months/year
$1,093
95
MMBtu
-
-
$
09: 2.1321 REPLACE FOSSIL FUEL EQUIPMENT WITH ELECTRICAL EQUIPMENT Savings:
$951
Cost:
$330
$1,007 15,491 $(-56) (-7) - - - - $1,007
15,491
kWh
$(-56)
(-7)
kW-months/year
-
-
MMBtu
-
-
$
10: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$648
Cost:
$3,230
$480 7,384 $168 21 - - - - $480
7,384
kWh
$168
21
kW-months/year
-
-
MMBtu
-
-
$
11: 2.5195 CHANGE PRODUCT DESIGN TO REDUCE ENERGY REQUIREMENTS Savings:
$612
Cost:
$1,300
$452 6,949 $160 20 - - - - $452
6,949
kWh
$160
20
kW-months/year
-
-
MMBtu
-
-
$
12: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$554
Cost:
$150
$410 6,305 $144 18 - - - - $410
6,305
kWh
$144
18
kW-months/year
-
-
MMBtu
-
-
$
13: 2.4157 ESTABLISH A PREDICTIVE MAINTENANCE PROGRAM Savings:
$493
Cost:
$1,500
$1,011 15,555 $352 44 - - $(-870) - $1,011
15,555
kWh
$352
44
kW-months/year
-
-
MMBtu
$(-870)
-
$
14: 2.4151 DEVELOP A REPAIR/REPLACE POLICY Savings:
$282
Cost:
$1,370
$474 7,291 $168 21 - - $(-360) - $474
7,291
kWh
$168
21
kW-months/year
-
-
MMBtu
$(-360)
-
$
15: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$226
Cost:
$970
$167 2,562 - - $59 5 - - $167
2,562
kWh
-
-
kW-months/year
$59
5
MMBtu
-
-
$
16: 2.2511 INSULATE BARE EQUIPMENT Savings:
$190
Cost:
$98
$38 588 $14 2 $138 12 - - $38
588
kWh
$14
2
kW-months/year
$138
12
MMBtu
-
-
$
17: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$176
Cost:
$240
$128 1,971 $48 6 - - - - $128
1,971
kWh
$48
6
kW-months/year
-
-
MMBtu
-
-
$
TOTAL RECOMMENDED Savings:
$41,268
Cost:
$122,200
$10,819 166,447 $5,308 664 $26,371 2,291 $(-1,230) - $10,819
166,447
kWh
$5,308
664
kW-months/year
$26,371
2,291
MMBtu
$(-1,230)
-
$
TOTAL IMPLEMENTED Savings:
$19,481
Cost:
$36,846
$6,990 107,556 $5,204 651 $8,517 740 $(-1,230) - $6,990
107,556
kWh
$5,204
651
kW-months/year
$8,517
740
MMBtu
$(-1,230)
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $
Electricity Usage Electricity Demand Natural Gas Personnel Changes Electricity Usage Electricity Demand Natural Gas Personnel Changes