IAC logo
IAC Assessment: WV0655
Sponsored by:
DOE MESC
IAC logo
IAC Assessment: WV0655
Implementation Grant Funding Opportunity Open
IMPORTANT: The grant program operates on a rolling basis and applications may be submitted at any time, with quarterly reviews.
Learn More
Implementation Grant Funding Opportunity Open
Qualifying* small and medium-sized US manufacturers, that received IAC or Combined Heat and Power Technical Assistance Partnership assessments between 2018 and 2024, can now apply for grants for implementation of assessment recommendations up 50% of qualifying* project costs with a maximum of $300,000 per manufacturer.
IMPORTANT: The grant program now operates on a rolling basis and applications may be submitted at any time through the year, with quarterly reviews.
*See Full Grant Solicitation for full qualification and selection details.
IAC Center West Virginia University
Assessment Year 2023
Principal Product Hardwood Flooring
NAICS 321918 - Other Millwork (including Flooring)
SIC 2426 - Hardwood Dimension & Flooring Mills
Sales $10,000,000-$50,000,000
# of Employees 65
Plant Area (Sq.Ft.) 58,800
Annual Production 48,000 Thousand Feet
Production Hrs. Annual 3,000
Location (State) WV
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $449,494 7,655,098 kWh $0.06
Electricity Demand $293,283 20,081 kW-months/year $14.60
Electricity Fees $3,579 - $ -
Wood $896,641 69,739 MMBtu $12.86
TOTAL ENERGY COSTS $1,642,997
RECOMMENDED SAVINGS* $150,588 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $30,590
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Fees Wood Water Usage Personnel Changes By-product Production Electricity Usage Electricity Demand Electricity Fees Wood Water Usage Personnel Changes By-product Production
$ kWh $ kW-months/year $ $ $ MMBtu $ Tgal $ $ $ $
01: 2.2425 USE FLUE GASES TO HEAT PROCESS OR SERVICE WATER Savings:
$50,347
Cost:
$17,230
- - - - - - $50,347 3,915 - - - - - - -
-
kWh
-
-
kW-months/year
-
-
$
$50,347
3,915
MMBtu
-
-
Tgal
-
-
$
-
-
$
02: 2.2128 USE STEAM CONDENSATE FOR HOT WATER SUPPLY (NON-POTABLE) Savings:
$39,676
Cost:
$165,000
$(-14,030) (-239,016) - - - - $34,336 2,670 $6,770 3,421 - - $12,600 - $(-14,030)
(-239,016)
kWh
-
-
kW-months/year
-
-
$
$34,336
2,670
MMBtu
$6,770
3,421
Tgal
-
-
$
$12,600
-
$
03: 2.4157 ESTABLISH A PREDICTIVE MAINTENANCE PROGRAM Savings:
$12,350
Cost:
$1,500
$8,955 152,547 $8,912 610 - - - - - - $(-5,517) - - - $8,955
152,547
kWh
$8,912
610
kW-months/year
-
-
$
-
-
MMBtu
-
-
Tgal
$(-5,517)
-
$
-
-
$
04: 2.4224 UPGRADE CONTROLS ON COMPRESSORS Savings:
$11,948
Cost:
$11,050
$7,565 128,887 $4,383 300 - - - - - - - - - - $7,565
128,887
kWh
$4,383
300
kW-months/year
-
-
$
-
-
MMBtu
-
-
Tgal
-
-
$
-
-
$
05: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$11,873
Cost:
$10,662
$5,927 100,963 $5,946 407 - - - - - - - - - - $5,927
100,963
kWh
$5,946
407
kW-months/year
-
-
$
-
-
MMBtu
-
-
Tgal
-
-
$
-
-
$
06: 2.2511 INSULATE BARE EQUIPMENT Savings:
$8,192
Cost:
$5,240
- - - - - - $8,192 637 - - - - - - -
-
kWh
-
-
kW-months/year
-
-
$
$8,192
637
MMBtu
-
-
Tgal
-
-
$
-
-
$
07: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$6,154
Cost:
$4,905
- - - - $6,154 - - - - - - - - - -
-
kWh
-
-
kW-months/year
$6,154
-
$
-
-
MMBtu
-
-
Tgal
-
-
$
-
-
$
08: 2.4151 DEVELOP A REPAIR/REPLACE POLICY Savings:
$4,078
Cost:
$12,517
$3,358 57,205 $1,140 78 - - - - - - $(-420) - - - $3,358
57,205
kWh
$1,140
78
kW-months/year
-
-
$
-
-
MMBtu
-
-
Tgal
$(-420)
-
$
-
-
$
09: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$4,005
Cost:
$7,828
$2,632 44,844 $1,373 94 - - - - - - - - - - $2,632
44,844
kWh
$1,373
94
kW-months/year
-
-
$
-
-
MMBtu
-
-
Tgal
-
-
$
-
-
$
10: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$1,641
Cost:
$210
$1,031 17,557 $610 42 - - - - - - - - - - $1,031
17,557
kWh
$610
42
kW-months/year
-
-
$
-
-
MMBtu
-
-
Tgal
-
-
$
-
-
$
11: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$324
Cost:
$359
$163 2,769 $161 11 - - - - - - - - - - $163
2,769
kWh
$161
11
kW-months/year
-
-
$
-
-
MMBtu
-
-
Tgal
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$150,588
Cost:
$236,501
$15,601 265,756 $22,525 1,542 $6,154 - $92,875 7,222 $6,770 3,421 $(-5,937) - $12,600 - $15,601
265,756
kWh
$22,525
1,542
kW-months/year
$6,154
-
$
$92,875
7,222
MMBtu
$6,770
3,421
Tgal
$(-5,937)
-
$
$12,600
-
$
TOTAL IMPLEMENTED Savings:
$30,590
Cost:
$27,654
$16,139 274,922 $12,196 835 - - $8,192 637 - - $(-5,937) - - - $16,139
274,922
kWh
$12,196
835
kW-months/year
-
-
$
$8,192
637
MMBtu
-
-
Tgal
$(-5,937)
-
$
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ $ $ MMBtu $ Tgal $ $ $ $
Electricity Usage Electricity Demand Electricity Fees Wood Water Usage Personnel Changes By-product Production Electricity Usage Electricity Demand Electricity Fees Wood Water Usage Personnel Changes By-product Production