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IAC Assessment: WV0656
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IAC Assessment: WV0656
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IAC Center West Virginia University
Assessment Year 2023
Principal Product Lumber
NAICS 321912 - Cut Stock, Resawing Lumber, and Planing
SIC 2421 - Sawmills And Planing Mills, General
Sales $10,000,000-$50,000,000
# of Employees 35
Plant Area (Sq.Ft.) 95,000
Annual Production 5,000 Thousand Feet
Production Hrs. Annual 2,400
Location (State) WV
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $183,650 3,003,864 kWh $0.06
Electricity Demand $159,046 10,782 kW-months/year $14.75
Electricity Fees $4,141 - $ -
Natural Gas $166,292 23,139 MMBtu $7.19
TOTAL ENERGY COSTS $513,129
RECOMMENDED SAVINGS* $171,607 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $28,437
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Fees Natural Gas Water Usage Personnel Changes Ancillary Material Cost Increase in Production Electricity Usage Electricity Demand Electricity Fees Natural Gas Water Usage Personnel Changes Ancillary Material Cost Increase in Production
$ kWh $ kW-months/year $ $ $ MMBtu $ Tgal $ $ $ $ $ %
01: 2.3511 USE PLANT OWNED TRANSFORMERS OR LEASE TRANSFORMERS Savings:
$114,700
Cost:
$500,000
- - - - - - - - - - $14,700 - - - $100,000 - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
Tgal
$14,700
-
$
-
-
$
$100,000
-
%
02: 2.2128 USE STEAM CONDENSATE FOR HOT WATER SUPPLY (NON-POTABLE) Savings:
$17,471
Cost:
$75,000
$(-2,655) (-43,457) - - - - $5,874 817 $13,292 1,135 - - $960 - - - $(-2,655)
(-43,457)
kWh
-
-
kW-months/year
-
-
$
$5,874
817
MMBtu
$13,292
1,135
Tgal
-
-
$
$960
-
$
-
-
%
03: 2.2511 INSULATE BARE EQUIPMENT Savings:
$8,319
Cost:
$1,861
- - - - - - $8,319 1,157 - - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
$
$8,319
1,157
MMBtu
-
-
Tgal
-
-
$
-
-
$
-
-
%
04: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$6,117
Cost:
$9,888
$2,783 45,544 $3,334 226 - - - - - - - - - - - - $2,783
45,544
kWh
$3,334
226
kW-months/year
-
-
$
-
-
MMBtu
-
-
Tgal
-
-
$
-
-
$
-
-
%
05: 2.2425 USE FLUE GASES TO HEAT PROCESS OR SERVICE WATER Savings:
$4,882
Cost:
$17,230
- - - - - - $4,882 679 - - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
$
$4,882
679
MMBtu
-
-
Tgal
-
-
$
-
-
$
-
-
%
06: 2.4224 UPGRADE CONTROLS ON COMPRESSORS Savings:
$3,448
Cost:
$14,655
$2,017 33,020 $1,431 97 - - - - - - - - - - - - $2,017
33,020
kWh
$1,431
97
kW-months/year
-
-
$
-
-
MMBtu
-
-
Tgal
-
-
$
-
-
$
-
-
%
07: 2.4157 ESTABLISH A PREDICTIVE MAINTENANCE PROGRAM Savings:
$2,997
Cost:
$1,500
$1,862 30,479 $2,242 152 - - - - - - $(-1,107) - - - - - $1,862
30,479
kWh
$2,242
152
kW-months/year
-
-
$
-
-
MMBtu
-
-
Tgal
$(-1,107)
-
$
-
-
$
-
-
%
08: 2.1233 ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO Savings:
$2,912
Cost:
$637
- - - - - - $2,912 405 - - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
$
$2,912
405
MMBtu
-
-
Tgal
-
-
$
-
-
$
-
-
%
09: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$2,669
Cost:
$13,005
- - - - $2,669 - - - - - - - - - - - -
-
kWh
-
-
kW-months/year
$2,669
-
$
-
-
MMBtu
-
-
Tgal
-
-
$
-
-
$
-
-
%
10: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$2,265
Cost:
$1,350
$1,203 19,694 $1,062 72 - - - - - - - - - - - - $1,203
19,694
kWh
$1,062
72
kW-months/year
-
-
$
-
-
MMBtu
-
-
Tgal
-
-
$
-
-
$
-
-
%
11: 2.4151 DEVELOP A REPAIR/REPLACE POLICY Savings:
$1,896
Cost:
$8,107
$1,047 17,144 $1,269 86 - - - - - - $(-420) - - - - - $1,047
17,144
kWh
$1,269
86
kW-months/year
-
-
$
-
-
MMBtu
-
-
Tgal
$(-420)
-
$
-
-
$
-
-
%
12: 2.4157 ESTABLISH A PREDICTIVE MAINTENANCE PROGRAM Savings:
$1,376
Cost:
$1,500
$2,483 40,639 - - - - - - - - $(-1,107) - - - - - $2,483
40,639
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
Tgal
$(-1,107)
-
$
-
-
$
-
-
%
13: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$1,364
Cost:
$3,507
$582 9,525 $782 53 - - - - - - - - - - - - $582
9,525
kWh
$782
53
kW-months/year
-
-
$
-
-
MMBtu
-
-
Tgal
-
-
$
-
-
$
-
-
%
14: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$1,191
Cost:
$1,070
$630 10,314 $561 38 - - - - - - - - - - - - $630
10,314
kWh
$561
38
kW-months/year
-
-
$
-
-
MMBtu
-
-
Tgal
-
-
$
-
-
$
-
-
%
TOTAL RECOMMENDED Savings:
$171,607
Cost:
$649,310
$9,952 162,902 $10,681 724 $2,669 - $21,987 3,058 $13,292 1,135 $12,066 - $960 - $100,000 - $9,952
162,902
kWh
$10,681
724
kW-months/year
$2,669
-
$
$21,987
3,058
MMBtu
$13,292
1,135
Tgal
$12,066
-
$
$960
-
$
$100,000
-
%
TOTAL IMPLEMENTED Savings:
$28,437
Cost:
$29,420
$10,590 173,339 $9,250 627 - - $11,231 1,562 - - $(-2,634) - - - - - $10,590
173,339
kWh
$9,250
627
kW-months/year
-
-
$
$11,231
1,562
MMBtu
-
-
Tgal
$(-2,634)
-
$
-
-
$
-
-
%
Savings
Cost
$ kWh $ kW-months/year $ $ $ MMBtu $ Tgal $ $ $ $ $ %
Electricity Usage Electricity Demand Electricity Fees Natural Gas Water Usage Personnel Changes Ancillary Material Cost Increase in Production Electricity Usage Electricity Demand Electricity Fees Natural Gas Water Usage Personnel Changes Ancillary Material Cost Increase in Production