Implementation Grant Funding Opportunity Open
IMPORTANT: The grant program operates on a rolling basis and applications may be submitted at any time, with quarterly reviews.
Learn More
Implementation Grant Funding Opportunity Open
Qualifying* small and medium-sized US manufacturers, that received IAC or Combined Heat and Power Technical Assistance Partnership assessments between 2018 and 2024, can now apply for grants for implementation of assessment recommendations up 50% of qualifying* project costs with a maximum of $300,000 per manufacturer.
IMPORTANT: The grant program now operates on a rolling basis and applications may be submitted at any time through the year, with quarterly reviews.
*See Full Grant Solicitation for full qualification and selection details.
| IAC Center | West Virginia University |
|---|---|
| Assessment Year | 2024 |
| Principal Product | Razor Blades |
| NAICS | 339112 - Surgical and Medical Instrument Manufacturing |
| SIC | 3841 - Surgical And Medical Instruments |
| Sales | $50,000,000-$100,000,000 |
| # of Employees | 178 |
| Plant Area (Sq.Ft.) | 290,000 |
| Annual Production | 50,000,000 Pieces |
| Production Hrs. Annual | 6,400 |
| Location (State) | VA |
| Source | Yearly Cost | Usage | Unit | Unit Cost |
|---|---|---|---|---|
| Electricity Usage | $506,921 | 9,748,490 | kWh | $0.05 |
| Electricity Demand | $159,050 | 18,712 | kW-months/year | $8.50 |
| Electricity Fees | $105,041 | - | $ | - |
| Natural Gas | $101,687 | 13,233 | MMBtu | $7.68 |
| TOTAL ENERGY COSTS | $872,699 | |||
| RECOMMENDED SAVINGS* | $100,269 | *Non-energy impacts included in savings. See recommendations below |
||
| IMPLEMENTED SAVINGS* | $17,198 | |||
| #|Description |
Savings Cost |
Status | Electricity Usage | Electricity Demand | Natural Gas | Personnel Changes | Electricity Usage | Electricity Demand | Natural Gas | Personnel Changes | |||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
| $ | kWh | $ | kW-months/year | $ | MMBtu | $ | $ | ||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 01: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS |
Savings: $59,309 Cost: $62,726 |
$45,394 | 872,965 | $13,915 | 1,637 | - | - | - | - |
$45,394 872,965 kWh |
$13,915 1,637 kW-months/year |
- - MMBtu |
- - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 02: 2.4224 UPGRADE CONTROLS ON COMPRESSORS |
Savings: $17,495 Cost: $16,930 |
$12,633 | 242,935 | $4,862 | 572 | - | - | - | - |
$12,633 242,935 kWh |
$4,862 572 kW-months/year |
- - MMBtu |
- - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 03: 2.1221 REPLACE OBSOLETE BURNERS WITH MORE EFFICIENT ONES |
Savings: $6,267 Cost: $2,720 |
- | - | - | - | $6,267 | 816 | - | - |
- - kWh |
- - kW-months/year |
$6,267 816 MMBtu |
- - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 04: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES |
Savings: $4,213 Cost: $1,440 |
$3,227 | 62,067 | $986 | 116 | - | - | - | - |
$3,227 62,067 kWh |
$986 116 kW-months/year |
- - MMBtu |
- - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 05: 2.2425 USE FLUE GASES TO HEAT PROCESS OR SERVICE WATER |
Savings: $4,133 Cost: $19,900 |
- | - | - | - | $4,133 | 538 | - | - |
- - kWh |
- - kW-months/year |
$4,133 538 MMBtu |
- - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 06: 2.4157 ESTABLISH A PREDICTIVE MAINTENANCE PROGRAM |
Savings: $2,611 Cost: $3,200 |
$3,299 | 63,449 | $1,012 | 119 | - | - | $(-1,700) | - |
$3,299 63,449 kWh |
$1,012 119 kW-months/year |
- - MMBtu |
$(-1,700) - $ |
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| 07: 2.4151 DEVELOP A REPAIR/REPLACE POLICY |
Savings: $2,399 Cost: $4,720 |
$2,388 | 45,928 | $731 | 86 | - | - | $(-720) | - |
$2,388 45,928 kWh |
$731 86 kW-months/year |
- - MMBtu |
$(-720) - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 08: 2.2511 INSULATE BARE EQUIPMENT |
Savings: $1,554 Cost: $549 |
$896 | 17,240 | - | - | $658 | 86 | - | - |
$896 17,240 kWh |
- - kW-months/year |
$658 86 MMBtu |
- - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 09: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED |
Savings: $915 Cost: $120 |
$702 | 13,493 | $213 | 25 | - | - | - | - |
$702 13,493 kWh |
$213 25 kW-months/year |
- - MMBtu |
- - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 10: 2.6231 UTILIZE CONTROLS TO OPERATE EQUIPMENT ONLY WHEN NEEDED |
Savings: $770 Cost: $2,660 |
$591 | 11,373 | $179 | 21 | - | - | - | - |
$591 11,373 kWh |
$179 21 kW-months/year |
- - MMBtu |
- - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 11: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE |
Savings: $603 Cost: $2,300 |
$458 | 8,811 | $145 | 17 | - | - | - | - |
$458 8,811 kWh |
$145 17 kW-months/year |
- - MMBtu |
- - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| TOTAL RECOMMENDED |
Savings: $100,269 Cost: $117,265 |
$69,588 | 1,338,261 | $22,043 | 2,593 | $11,058 | 1,440 | $(-2,420) | - | $69,588 1,338,261 kWh |
$22,043 2,593 kW-months/year |
$11,058 1,440 MMBtu |
$(-2,420) - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| TOTAL IMPLEMENTED |
Savings: $17,198 Cost: $34,889 |
$11,561 | 222,361 | $3,266 | 384 | $4,791 | 624 | $(-2,420) | - | $11,561 222,361 kWh |
$3,266 384 kW-months/year |
$4,791 624 MMBtu |
$(-2,420) - $ |
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|
Savings Cost |
$ | kWh | $ | kW-months/year | $ | MMBtu | $ | $ | |||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| Electricity Usage | Electricity Demand | Natural Gas | Personnel Changes | Electricity Usage | Electricity Demand | Natural Gas | Personnel Changes | ||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||