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IAC Assessment: WV0669
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IAC Assessment: WV0669
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Qualifying* small and medium-sized US manufacturers, that received IAC or Combined Heat and Power Technical Assistance Partnership assessments between 2018 and 2024, can now apply for grants for implementation of assessment recommendations up 50% of qualifying* project costs with a maximum of $300,000 per manufacturer.
IMPORTANT: The grant program now operates on a rolling basis and applications may be submitted at any time through the year, with quarterly reviews.
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IAC Center West Virginia University
Assessment Year 2024
Principal Product Polymers and LED Phosphor
NAICS 325998 - All Other Miscellaneous Chemical Product and Preparation Manufacturing
SIC 2819 - Industrial Inorganic Chemicals, Nec
Sales $5,000,000-$10,000,000
# of Employees 35
Plant Area (Sq.Ft.) 260,000
Annual Production 4,400 Pounds
Production Hrs. Annual 2,125
Location (State) OH
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $351,720 4,901,528 kWh $0.07
Electricity Demand $82,362 9,728 kW-months/year $8.47
Electricity Fees $5,391 - $ -
Natural Gas $251,112 35,890 MMBtu $7.00
TOTAL ENERGY COSTS $690,585
RECOMMENDED SAVINGS* $97,592 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* -
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Fees Natural Gas Personnel Changes Electricity Usage Electricity Demand Electricity Fees Natural Gas Personnel Changes
$ kWh $ kW-months/year $ $ $ MMBtu $ $
01: 2.2113 REPAIR OR REPLACE STEAM TRAPS Savings:
$19,270
Cost:
$9,950
- - - - - - $20,020 2,860 $(-750) - -
-
kWh
-
-
kW-months/year
-
-
$
$20,020
2,860
MMBtu
$(-750)
-
$
02: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$17,884
Cost:
$35,717
$14,123 196,694 $3,761 444 - - - - - - $14,123
196,694
kWh
$3,761
444
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
03: 2.2625 CHILL WATER TO THE HIGHEST TEMPERATURE POSSIBLE Savings:
$13,442
Cost:
$5,225
$10,876 151,475 $2,566 303 - - - - - - $10,876
151,475
kWh
$2,566
303
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
04: 2.3191 USE DEMAND CONTROLLER OR LOAD SHEDDER Savings:
$11,909
Cost:
$6,900
- - $11,909 1,406 - - - - - - -
-
kWh
$11,909
1,406
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
05: 2.7241 INSTALL OUTSIDE AIR DAMPER / ECONOMIZER ON HVAC UNIT Savings:
$6,542
Cost:
$14,640
$3,925 54,669 $2,617 309 - - - - - - $3,925
54,669
kWh
$2,617
309
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
06: 2.7313 RECYCLE AIR FOR HEATING, VENTILATION AND AIR CONDITIONING Savings:
$6,200
Cost:
$11,000
$827 11,518 $551 65 - - $7,245 1,035 $(-2,423) - $827
11,518
kWh
$551
65
kW-months/year
-
-
$
$7,245
1,035
MMBtu
$(-2,423)
-
$
07: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$5,194
Cost:
$16,795
$3,388 37,768 $1,806 213 - - - - - - $3,388
37,768
kWh
$1,806
213
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
08: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$4,886
Cost:
$1,088
$3,953 55,055 $933 110 - - - - - - $3,953
55,055
kWh
$933
110
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
09: 2.4224 UPGRADE CONTROLS ON COMPRESSORS Savings:
$3,954
Cost:
$10,900
$3,200 44,569 $754 89 - - - - - - $3,200
44,569
kWh
$754
89
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
10: 2.2425 USE FLUE GASES TO HEAT PROCESS OR SERVICE WATER Savings:
$2,422
Cost:
$7,600
- - - - - - $2,422 346 - - -
-
kWh
-
-
kW-months/year
-
-
$
$2,422
346
MMBtu
-
-
$
11: 2.1233 ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO Savings:
$1,467
Cost:
$940
- - - - - - $1,467 210 - - -
-
kWh
-
-
kW-months/year
-
-
$
$1,467
210
MMBtu
-
-
$
12: 2.4151 DEVELOP A REPAIR/REPLACE POLICY Savings:
$1,463
Cost:
$1,143
$921 12,833 $610 72 - - - - $(-68) - $921
12,833
kWh
$610
72
kW-months/year
-
-
$
-
-
MMBtu
$(-68)
-
$
13: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$1,227
Cost:
$5,535
- - - - $1,227 - - - - - -
-
kWh
-
-
kW-months/year
$1,227
-
$
-
-
MMBtu
-
-
$
14: 2.4157 ESTABLISH A PREDICTIVE MAINTENANCE PROGRAM Savings:
$843
Cost:
$1,200
$976 13,594 $652 77 - - - - $(-785) - $976
13,594
kWh
$652
77
kW-months/year
-
-
$
-
-
MMBtu
$(-785)
-
$
15: 2.4235 REMOVE OR CLOSE OFF UNNEEDED COMPRESSED AIR LINES Savings:
$397
Cost:
$1,920
$321 4,476 $76 9 - - - - - - $321
4,476
kWh
$76
9
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
16: 2.2511 INSULATE BARE EQUIPMENT Savings:
$357
Cost:
$798
- - - - - - $357 51 - - -
-
kWh
-
-
kW-months/year
-
-
$
$357
51
MMBtu
-
-
$
17: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$135
Cost:
$363
$109 1,517 $26 3 - - - - - - $109
1,517
kWh
$26
3
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
TOTAL RECOMMENDED Savings:
$97,592
Cost:
$131,714
$42,619 584,168 $26,261 3,100 $1,227 - $31,511 4,502 $(-4,026) - $42,619
584,168
kWh
$26,261
3,100
kW-months/year
$1,227
-
$
$31,511
4,502
MMBtu
$(-4,026)
-
$
TOTAL IMPLEMENTED Savings:
-
Cost:
-
- - - - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ $ $ MMBtu $ $
Electricity Usage Electricity Demand Electricity Fees Natural Gas Personnel Changes Electricity Usage Electricity Demand Electricity Fees Natural Gas Personnel Changes