Implementation Grant Funding Opportunity Open
IMPORTANT: The grant program operates on a rolling basis and applications may be submitted at any time, with quarterly reviews.
Learn More
Implementation Grant Funding Opportunity Open
Qualifying* small and medium-sized US manufacturers, that received IAC or Combined Heat and Power Technical Assistance Partnership assessments between 2018 and 2024, can now apply for grants for implementation of assessment recommendations up 50% of qualifying* project costs with a maximum of $300,000 per manufacturer.
IMPORTANT: The grant program now operates on a rolling basis and applications may be submitted at any time through the year, with quarterly reviews.
*See Full Grant Solicitation for full qualification and selection details.
| IAC Center | West Virginia University |
|---|---|
| Assessment Year | 2024 |
| Principal Product | Injection/Compression molded plastic |
| NAICS | 326199 - All Other Plastics Product Manufacturing |
| SIC | 3466 - Crowns And Closures |
| Sales | $10,000,000-$50,000,000 |
| # of Employees | 80 |
| Plant Area (Sq.Ft.) | 128,000 |
| Annual Production | 2,900,000,000 Units |
| Production Hrs. Annual | 8,736 |
| Location (State) | PA |
| Source | Yearly Cost | Usage | Unit | Unit Cost |
|---|---|---|---|---|
| Electricity Usage | $1,037,931 | 14,449,664 | kWh | $0.07 |
| Electricity Demand | $104,699 | 24,513 | kW-months/year | $4.27 |
| Natural Gas | $6,163 | 1,860 | MMBtu | $3.31 |
| TOTAL ENERGY COSTS | $1,148,793 | |||
| RECOMMENDED SAVINGS* | $88,350 | *Non-energy impacts included in savings. See recommendations below |
||
| IMPLEMENTED SAVINGS* | - | |||
| #|Description |
Savings Cost |
Status | Electricity Usage | Electricity Demand | Natural Gas | Personnel Changes | Administrative Changes | Electricity Usage | Electricity Demand | Natural Gas | Personnel Changes | Administrative Changes | |||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
| $ | kWh | $ | kW-months/year | $ | MMBtu | $ | $ | $ | $ | ||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 01: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS |
Savings: $18,904 Cost: $15,193 |
$17,478 | 243,420 | $1,426 | 334 | - | - | - | - | - | - |
$17,478 243,420 kWh |
$1,426 334 kW-months/year |
- - MMBtu |
- - $ |
- - $ |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 02: 2.4224 UPGRADE CONTROLS ON COMPRESSORS |
Savings: $16,714 Cost: $10,679 |
$15,809 | 187,533 | $905 | 212 | - | - | - | - | - | - |
$15,809 187,533 kWh |
$905 212 kW-months/year |
- - MMBtu |
- - $ |
- - $ |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 03: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM |
Savings: $16,594 Cost: $38,917 |
$14,574 | 202,987 | $2,020 | 473 | - | - | - | - | - | - |
$14,574 202,987 kWh |
$2,020 473 kW-months/year |
- - MMBtu |
- - $ |
- - $ |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 04: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE |
Savings: $8,306 Cost: $17,145 |
$7,678 | 106,941 | $628 | 147 | - | - | - | - | - | - |
$7,678 106,941 kWh |
$628 147 kW-months/year |
- - MMBtu |
- - $ |
- - $ |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 05: 2.4157 ESTABLISH A PREDICTIVE MAINTENANCE PROGRAM |
Savings: $7,906 Cost: $5,200 |
$12,541 | 174,661 | $1,025 | 240 | - | - | $(-5,660) | - | - | - |
$12,541 174,661 kWh |
$1,025 240 kW-months/year |
- - MMBtu |
$(-5,660) - $ |
- - $ |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 06: 2.2625 CHILL WATER TO THE HIGHEST TEMPERATURE POSSIBLE |
Savings: $4,058 Cost: $5,330 |
$3,751 | 52,244 | $307 | 72 | - | - | - | - | - | - |
$3,751 52,244 kWh |
$307 72 kW-months/year |
- - MMBtu |
- - $ |
- - $ |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 07: 2.7135 INSTALL OCCUPANCY SENSORS |
Savings: $3,901 Cost: $6,364 |
$3,596 | 50,084 | $305 | 71 | - | - | - | - | - | - |
$3,596 50,084 kWh |
$305 71 kW-months/year |
- - MMBtu |
- - $ |
- - $ |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 08: 2.6242 MINIMIZE OPERATION OF EQUIPMENT MAINTAINED IN STANDBY CONDITION |
Savings: $3,623 Cost: $1,200 |
$3,350 | 46,656 | $273 | 64 | - | - | - | - | - | - |
$3,350 46,656 kWh |
$273 64 kW-months/year |
- - MMBtu |
- - $ |
- - $ |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 09: 2.4151 DEVELOP A REPAIR/REPLACE POLICY |
Savings: $3,020 Cost: $1,180 |
$2,822 | 39,299 | $231 | 54 | - | - | - | - | $(-33) | - |
$2,822 39,299 kWh |
$231 54 kW-months/year |
- - MMBtu |
- - $ |
$(-33) - $ |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 10: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS |
Savings: $1,918 Cost: $2,094 |
$1,721 | 23,964 | $141 | 33 | $56 | 17 | - | - | - | - |
$1,721 23,964 kWh |
$141 33 kW-months/year |
$56 17 MMBtu |
- - $ |
- - $ |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 11: 2.7241 INSTALL OUTSIDE AIR DAMPER / ECONOMIZER ON HVAC UNIT |
Savings: $1,525 Cost: $7,504 |
$1,260 | 14,943 | $265 | 62 | - | - | - | - | - | - |
$1,260 14,943 kWh |
$265 62 kW-months/year |
- - MMBtu |
- - $ |
- - $ |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 12: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS |
Savings: $799 Cost: $1,648 |
$739 | 10,289 | $60 | 14 | - | - | - | - | - | - |
$739 10,289 kWh |
$60 14 kW-months/year |
- - MMBtu |
- - $ |
- - $ |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 13: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED |
Savings: $768 Cost: $176 |
$708 | 9,861 | $60 | 14 | - | - | - | - | - | - |
$708 9,861 kWh |
$60 14 kW-months/year |
- - MMBtu |
- - $ |
- - $ |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 14: 2.1221 REPLACE OBSOLETE BURNERS WITH MORE EFFICIENT ONES |
Savings: $314 Cost: $1,322 |
- | - | - | - | $314 | 95 | - | - | - | - |
- - kWh |
- - kW-months/year |
$314 95 MMBtu |
- - $ |
- - $ |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| TOTAL RECOMMENDED |
Savings: $88,350 Cost: $113,952 |
$86,027 | 1,162,882 | $7,646 | 1,790 | $370 | 112 | $(-5,660) | - | $(-33) | - | $86,027 1,162,882 kWh |
$7,646 1,790 kW-months/year |
$370 112 MMBtu |
$(-5,660) - $ |
$(-33) - $ |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| TOTAL IMPLEMENTED |
Savings: - Cost: - |
- | - | - | - | - | - | - | - | - | - | - - kWh |
- - kW-months/year |
- - MMBtu |
- - $ |
- - $ |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
|
Savings Cost |
$ | kWh | $ | kW-months/year | $ | MMBtu | $ | $ | $ | $ | |||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| Electricity Usage | Electricity Demand | Natural Gas | Personnel Changes | Administrative Changes | Electricity Usage | Electricity Demand | Natural Gas | Personnel Changes | Administrative Changes | ||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||