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IAC Assessment: WV0672
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IAC Assessment: WV0672
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IAC Center West Virginia University
Assessment Year 2024
Principal Product Hydraulic Cylinders
NAICS 333995 - Fluid Power Cylinder and Actuator Manufacturing
SIC 3593 - Fluid Power Cylinders & Actuators
Sales $10,000,000-$50,000,000
# of Employees 20
Plant Area (Sq.Ft.) 55,000
Annual Production 3,000 Units
Production Hrs. Annual 5,720
Location (State) WV
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $120,439 1,429,200 kWh $0.08
Electricity Demand $42,587 4,037 kW-months/year $10.55
Electricity Fees $969 - $ -
Natural Gas $1,441 101 MMBtu $14.27
TOTAL ENERGY COSTS $195,436
RECOMMENDED SAVINGS* $139,410 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* -
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Fees Natural Gas Other Liquid (non-haz) Administrative Changes Increase in Production Electricity Usage Electricity Demand Electricity Fees Natural Gas Other Liquid (non-haz) Administrative Changes Increase in Production
$ kWh $ kW-months/year $ $ $ MMBtu $ gal $ $ $ %
01: 2.3192 USE FOSSIL FUEL POWERED GENERATOR DURING PEAK DEMAND PERIODS Savings:
$73,416
Cost:
$271,368
- - - - - - - - - - - - $73,416 - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
gal
-
-
$
$73,416
-
%
02: 3.3131 USE EVAPORATION TO CONCENTRATE MATERIAL Savings:
$24,278
Cost:
$31,216
- - - - - - $(-2,749) (-192) $27,027 17,325 - - - - -
-
kWh
-
-
kW-months/year
-
-
$
$(-2,749)
(-192)
MMBtu
$27,027
17,325
gal
-
-
$
-
-
%
03: 3.2123 CONVERT TO HIGH VOLUME LOW PRESSURE (HVLP) PAINT GUNS Savings:
$20,948
Cost:
$26,406
$10,512 124,696 $2,764 262 - - - - - - $7,672 - - - $10,512
124,696
kWh
$2,764
262
kW-months/year
-
-
$
-
-
MMBtu
-
-
gal
$7,672
-
$
-
-
%
04: 2.3131 RESCHEDULE PLANT OPERATIONS OR REDUCE LOAD TO AVOID PEAKS Savings:
$5,264
Cost:
$9,760
- - $5,264 499 - - - - - - - - - - -
-
kWh
$5,264
499
kW-months/year
-
-
$
-
-
MMBtu
-
-
gal
-
-
$
-
-
%
05: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$4,087
Cost:
$759
$3,237 38,404 $850 81 - - - - - - - - - - $3,237
38,404
kWh
$850
81
kW-months/year
-
-
$
-
-
MMBtu
-
-
gal
-
-
$
-
-
%
06: 2.7447 INSTALL VINYL STRIP / HIGH SPEED / AIR CURTAIN DOORS Savings:
$3,489
Cost:
$5,659
$2,761 32,748 $728 69 - - - - - - - - - - $2,761
32,748
kWh
$728
69
kW-months/year
-
-
$
-
-
MMBtu
-
-
gal
-
-
$
-
-
%
07: 2.4224 UPGRADE CONTROLS ON COMPRESSORS Savings:
$3,058
Cost:
$6,936
$2,425 28,771 $633 60 - - - - - - - - - - $2,425
28,771
kWh
$633
60
kW-months/year
-
-
$
-
-
MMBtu
-
-
gal
-
-
$
-
-
%
08: 2.4322 USE OR REPLACE WITH ENERGY EFFICIENT SUBSTITUTES Savings:
$1,640
Cost:
$5,016
$1,302 15,444 $338 32 - - - - - - - - - - $1,302
15,444
kWh
$338
32
kW-months/year
-
-
$
-
-
MMBtu
-
-
gal
-
-
$
-
-
%
09: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$1,102
Cost:
$753
$623 7,395 $164 16 - - $315 22 - - - - - - $623
7,395
kWh
$164
16
kW-months/year
-
-
$
$315
22
MMBtu
-
-
gal
-
-
$
-
-
%
10: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$797
Cost:
$1,579
$628 7,448 $169 16 - - - - - - - - - - $628
7,448
kWh
$169
16
kW-months/year
-
-
$
-
-
MMBtu
-
-
gal
-
-
$
-
-
%
11: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$596
Cost:
$2,964
- - - - $596 - - - - - - - - - -
-
kWh
-
-
kW-months/year
$596
-
$
-
-
MMBtu
-
-
gal
-
-
$
-
-
%
12: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$401
Cost:
$38
$317 3,763 $84 8 - - - - - - - - - - $317
3,763
kWh
$84
8
kW-months/year
-
-
$
-
-
MMBtu
-
-
gal
-
-
$
-
-
%
13: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$334
Cost:
$984
$207 2,495 $127 12 - - - - - - - - - - $207
2,495
kWh
$127
12
kW-months/year
-
-
$
-
-
MMBtu
-
-
gal
-
-
$
-
-
%
TOTAL RECOMMENDED Savings:
$139,410
Cost:
$363,438
$22,012 261,164 $11,121 1,055 $596 - $(-2,434) (-170) $27,027 17,325 $7,672 - $73,416 - $22,012
261,164
kWh
$11,121
1,055
kW-months/year
$596
-
$
$(-2,434)
(-170)
MMBtu
$27,027
17,325
gal
$7,672
-
$
$73,416
-
%
TOTAL IMPLEMENTED Savings:
-
Cost:
-
- - - - - - - - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
gal
-
-
$
-
-
%
Savings
Cost
$ kWh $ kW-months/year $ $ $ MMBtu $ gal $ $ $ %
Electricity Usage Electricity Demand Electricity Fees Natural Gas Other Liquid (non-haz) Administrative Changes Increase in Production Electricity Usage Electricity Demand Electricity Fees Natural Gas Other Liquid (non-haz) Administrative Changes Increase in Production