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IAC Assessment: AM0160
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IAC Assessment: AM0160
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IAC Center Texas A&M, College Station
Assessment Year 1992
Principal Product ZINC DUST & ZINC INGOTS
NAICS n/a
SIC 3341 - Secondary Nonferrous Metals
Sales $10,000,000-$50,000,000
# of Employees 75
Plant Area (Sq.Ft.) 0
Annual Production 28,000 Pounds
Production Hrs. Annual 5,952
Location (State) TX
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $337,384 6,546,893 kWh $0.05
Natural Gas $287,431 140,436 MMBtu $2.05
TOTAL ENERGY COSTS $624,815
RECOMMENDED SAVINGS* $104,963 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $41,170
#|Description Savings
Cost
Status Electricity Usage Natural Gas Electricity Usage Natural Gas
$ kWh $ MMBtu
01: 2.2422 USE WASTE HEAT FROM HOT FLUE GASES TO GENERATE STEAM Savings:
$58,460
Cost:
$15,870
- - $58,460 28,540 -
-
kWh
$58,460
28,540
MMBtu
02: 2.3191 USE DEMAND CONTROLLER OR LOAD SHEDDER Savings:
$18,230
Cost:
$6,000
$18,230 - - - $18,230
-
kWh
-
-
MMBtu
03: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$11,040
Cost:
$630
$11,040 210,434 - - $11,040
210,434
kWh
-
-
MMBtu
04: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$1,348
Cost:
$595
$1,348 26,377 - - $1,348
26,377
kWh
-
-
MMBtu
05: 2.6124 ESTABLISH EQUIPMENT MAINTENANCE SCHEDULE Savings:
$6,360
Cost:
-
$6,360 41,911 - - $6,360
41,911
kWh
-
-
MMBtu
06: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$2,325
Cost:
-
$2,325 45,428 - - $2,325
45,428
kWh
-
-
MMBtu
07: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$2,320
Cost:
$6,850
$2,320 56,565 - - $2,320
56,565
kWh
-
-
MMBtu
08: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$2,305
Cost:
$4,080
$2,305 45,135 - - $2,305
45,135
kWh
-
-
MMBtu
09: 2.8123 PAY UTILITY BILLS ON TIME Savings:
$1,665
Cost:
-
$1,665 - - - $1,665
-
kWh
-
-
MMBtu
10: 2.7111 REDUCE ILLUMINATION TO MINIMUM NECESSARY LEVELS Savings:
$910
Cost:
-
$910 14,361 - - $910
14,361
kWh
-
-
MMBtu
TOTAL RECOMMENDED Savings:
$104,963
Cost:
$34,025
$46,503 440,211 $58,460 28,540 $46,503
440,211
kWh
$58,460
28,540
MMBtu
TOTAL IMPLEMENTED Savings:
$41,170
Cost:
$10,710
$41,170 357,269 - - $41,170
357,269
kWh
-
-
MMBtu
Savings
Cost
$ kWh $ MMBtu
Electricity Usage Natural Gas Electricity Usage Natural Gas