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IAC Assessment: AM0258
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IAC Assessment: AM0258
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IAC Center Texas A&M, College Station
Assessment Year 1996
Principal Product Thread and line pipe protectors
NAICS n/a
SIC 3089 - Plastics Products, Nec
Sales $10,000,000-$50,000,000
# of Employees 89
Plant Area (Sq.Ft.) 36,600
Annual Production 3,100,000 Pieces
Production Hrs. Annual 8,496
Location (State) TX
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $142,342 2,696,366 kWh $0.05
Electricity Demand $22,375 6,701 kW-months/year $3.34
Electricity Fees $1,197 - $ -
Natural Gas $8,414 1,574 MMBtu $5.35
TOTAL ENERGY COSTS $201,558
RECOMMENDED SAVINGS* $16,780 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $11,395
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Fees Solid Waste (non-haz) Administrative Changes Electricity Usage Electricity Demand Electricity Fees Solid Waste (non-haz) Administrative Changes
$ kWh $ kW-months/year $ $ $ lb $ $
01: 2.8114 CHANGE RATE SCHEDULES OR OTHER CHANGES IN UTILITY SERVICE Savings:
$5,385
Cost:
-
- - $(-21,080) - $(-5,650) - - - $32,115 - -
-
kWh
$(-21,080)
-
kW-months/year
$(-5,650)
-
$
-
-
lb
$32,115
-
$
02: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$1,685
Cost:
$765
$869 37,808 $816 61 - - - - - - $869
37,808
kWh
$816
61
kW-months/year
-
-
$
-
-
lb
-
-
$
03: 2.3134 SHIFT FROM DAYTIME TO NIGHTTIME OPERATION Savings:
$1,690
Cost:
-
- - $1,690 125 - - - - - - -
-
kWh
$1,690
125
kW-months/year
-
-
$
-
-
lb
-
-
$
04: 2.2511 INSULATE BARE EQUIPMENT Savings:
$1,150
Cost:
$600
$1,150 49,824 - - - - - - - - $1,150
49,824
kWh
-
-
kW-months/year
-
-
$
-
-
lb
-
-
$
05: 2.4314 USE SYNTHETIC LUBRICANT Savings:
$440
Cost:
-
$180 7,913 $260 19 - - - - - - $180
7,913
kWh
$260
19
kW-months/year
-
-
$
-
-
lb
-
-
$
06: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$400
Cost:
$296
$80 3,517 $320 24 - - - - - - $80
3,517
kWh
$320
24
kW-months/year
-
-
$
-
-
lb
-
-
$
07: 3.5212 REGRIND, REUSE, OR SELL SCRAP PLASTIC PARTS Savings:
$5,490
Cost:
$10,000
- - - - - - $5,490 56,350 - - -
-
kWh
-
-
kW-months/year
-
-
$
$5,490
56,350
lb
-
-
$
08: 3.7198 REDUCE / ELIMINATE USE OF DISPOSABLE PRODUCT Savings:
$540
Cost:
$110
- - - - - - $540 21,780 - - -
-
kWh
-
-
kW-months/year
-
-
$
$540
21,780
lb
-
-
$
TOTAL RECOMMENDED Savings:
$16,780
Cost:
$11,771
$2,279 99,062 $(-17,994) 229 $(-5,650) - $6,030 78,130 $32,115 - $2,279
99,062
kWh
$(-17,994)
229
kW-months/year
$(-5,650)
-
$
$6,030
78,130
lb
$32,115
-
$
TOTAL IMPLEMENTED Savings:
$11,395
Cost:
$11,771
$2,279 99,062 $3,086 229 - - $6,030 78,130 - - $2,279
99,062
kWh
$3,086
229
kW-months/year
-
-
$
$6,030
78,130
lb
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ $ $ lb $ $
Electricity Usage Electricity Demand Electricity Fees Solid Waste (non-haz) Administrative Changes Electricity Usage Electricity Demand Electricity Fees Solid Waste (non-haz) Administrative Changes