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IAC Assessment: AM0296
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IAC Assessment: AM0296
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IAC Center Texas A&M, College Station
Assessment Year 1997
Principal Product Adhesives, sealants, coatings, and mastics
NAICS n/a
SIC 2891 - Adhesives And Sealants
Sales $10,000,000-$50,000,000
# of Employees 23
Plant Area (Sq.Ft.) 68,160
Annual Production 2,000 Thousand Gallons
Production Hrs. Annual 2,100
Location (State) TX
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $62,808 977,433 kWh $0.06
Electricity Demand $17,143 5,650 kW-months/year $3.03
Electricity Fees $230 - $ -
Natural Gas $7,089 1,601 MMBtu $4.43
TOTAL ENERGY COSTS $117,690
RECOMMENDED SAVINGS* $27,188 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $6,868
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Water Disposal Ancillary Material Cost Electricity Usage Electricity Demand Water Disposal Ancillary Material Cost
$ kWh $ kW-months/year $ Tgal $ $
01: 3.6112 USE FILTER AND DRYING OVEN TO REDUCE SLUDGE VOLUME Savings:
$9,900
Cost:
$46,000
- - - - $9,900 420,000 - - -
-
kWh
-
-
kW-months/year
$9,900
420,000
Tgal
-
-
$
02: 2.3131 RESCHEDULE PLANT OPERATIONS OR REDUCE LOAD TO AVOID PEAKS Savings:
$7,900
Cost:
$990
- - $7,900 1,410 - - - - -
-
kWh
$7,900
1,410
kW-months/year
-
-
Tgal
-
-
$
03: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$4,100
Cost:
$10,100
- - $4,100 732 - - - - -
-
kWh
$4,100
732
kW-months/year
-
-
Tgal
-
-
$
04: 3.5316 CONTRACT A WOOD PALLET RECYCLING COMPANY Savings:
$2,520
Cost:
-
- - - - - - $2,520 - -
-
kWh
-
-
kW-months/year
-
-
Tgal
$2,520
-
$
05: 2.7111 REDUCE ILLUMINATION TO MINIMUM NECESSARY LEVELS Savings:
$780
Cost:
$80
$560 11,137 $220 39 - - - - $560
11,137
kWh
$220
39
kW-months/year
-
-
Tgal
-
-
$
06: 2.4314 USE SYNTHETIC LUBRICANT Savings:
$720
Cost:
-
$200 3,810 $520 93 - - - - $200
3,810
kWh
$520
93
kW-months/year
-
-
Tgal
-
-
$
07: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$350
Cost:
-
$220 4,396 $130 24 - - - - $220
4,396
kWh
$130
24
kW-months/year
-
-
Tgal
-
-
$
08: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$280
Cost:
$100
$280 5,569 - - - - - - $280
5,569
kWh
-
-
kW-months/year
-
-
Tgal
-
-
$
09: 2.7124 MAKE A PRACTICE OF TURNING OFF LIGHTS WHEN NOT NEEDED Savings:
$480
Cost:
-
$480 9,672 - - - - - - $480
9,672
kWh
-
-
kW-months/year
-
-
Tgal
-
-
$
10: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$158
Cost:
$505
$79 1,465 $79 14 - - - - $79
1,465
kWh
$79
14
kW-months/year
-
-
Tgal
-
-
$
TOTAL RECOMMENDED Savings:
$27,188
Cost:
$57,775
$1,819 36,049 $12,949 2,312 $9,900 420,000 $2,520 - $1,819
36,049
kWh
$12,949
2,312
kW-months/year
$9,900
420,000
Tgal
$2,520
-
$
TOTAL IMPLEMENTED Savings:
$6,868
Cost:
$10,785
$1,819 36,049 $5,049 902 - - - - $1,819
36,049
kWh
$5,049
902
kW-months/year
-
-
Tgal
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ Tgal $ $
Electricity Usage Electricity Demand Water Disposal Ancillary Material Cost Electricity Usage Electricity Demand Water Disposal Ancillary Material Cost