Implementation Grant Funding Opportunity Open
IMPORTANT: The grant program operates on a rolling basis and applications may be submitted at any time, with quarterly reviews.
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Implementation Grant Funding Opportunity Open
Qualifying* small and medium-sized US manufacturers, that received IAC or Combined Heat and Power Technical Assistance Partnership assessments between 2018 and 2024, can now apply for grants for implementation of assessment recommendations up 50% of qualifying* project costs with a maximum of $300,000 per manufacturer.
IMPORTANT: The grant program now operates on a rolling basis and applications may be submitted at any time through the year, with quarterly reviews.
*See Full Grant Solicitation for full qualification and selection details.
| IAC Center | Texas A&M, College Station |
|---|---|
| Assessment Year | 2000 |
| Principal Product | Fiberglass Strands for reinforcement |
| NAICS | n/a |
| SIC | 3229 - Pressed And Blown Glass, Nec |
| Sales | $100,000,000-$500,000,000 |
| # of Employees | 765 |
| Plant Area (Sq.Ft.) | 500,000 |
| Annual Production | 275,000,000 Pounds |
| Production Hrs. Annual | 8,760 |
| Location (State) | TX |
| Source | Yearly Cost | Usage | Unit | Unit Cost |
|---|---|---|---|---|
| Electricity Usage | $3,858,395 | 188,208,092 | kWh | $0.02 |
| Electricity Demand | $1,626,729 | 271,300 | kW-months/year | $6.00 |
| Natural Gas | $2,752,413 | 1,308,600 | MMBtu | $2.10 |
| TOTAL ENERGY COSTS | $8,308,784 | |||
| RECOMMENDED SAVINGS* | $2,713,841 | *Non-energy impacts included in savings. See recommendations below |
||
| IMPLEMENTED SAVINGS* | $167,001 | |||
| #|Description |
Savings Cost |
Status | Electricity Usage | Electricity Demand | Natural Gas | Fuel Oil #2 | Water Disposal | Solid Waste (non-haz) | Personnel Changes | Administrative Changes | Primary Raw Material | Ancillary Material Cost | Water Consumption | Primary Product | By-product Production | Electricity Usage | Electricity Demand | Natural Gas | Fuel Oil #2 | Water Disposal | Solid Waste (non-haz) | Personnel Changes | Administrative Changes | Primary Raw Material | Ancillary Material Cost | Water Consumption | Primary Product | By-product Production | |||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
| $ | kWh | $ | kW-months/year | $ | MMBtu | $ | MMBtu | $ | Tgal | $ | lb | $ | $ | $ | $ | $ | $ | $ | $ | $ | Tgal | $ | $ | $ | $ | ||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 01: 3.5313 INCREASE AMOUNT OF WASTE RECOVERED FOR RESALE |
Savings: $1,224,000 Cost: $234,000 |
- | - | - | - | - | - | $(-32,000) | (-24,960) | - | - | $116,000 | 11,100,000 | $(-77,000) | - | - | - | - | - | - | - | - | - | $1,217,000 | - | - | - |
- - kWh |
- - kW-months/year |
- - MMBtu |
$(-32,000) (-24,960) MMBtu |
- - Tgal |
$116,000 11,100,000 lb |
$(-77,000) - $ |
- - $ |
- - $ |
- - $ |
- - Tgal |
$1,217,000 - $ |
- - $ |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 02: 3.5313 INCREASE AMOUNT OF WASTE RECOVERED FOR RESALE |
Savings: $339,020 Cost: $481,000 |
- | - | - | - | - | - | - | - | - | - | $180,020 | 26,500,000 | - | - | - | - | - | - | - | - | - | - | - | - | $159,000 | - |
- - kWh |
- - kW-months/year |
- - MMBtu |
- - MMBtu |
- - Tgal |
$180,020 26,500,000 lb |
- - $ |
- - $ |
- - $ |
- - $ |
- - Tgal |
- - $ |
$159,000 - $ |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 03: 3.1192 REDUCE SCRAP PRODUCTION |
Savings: $327,000 Cost: $45,000 |
$25,000 | 1,219,226 | - | - | - | - | - | - | - | - | - | - | $73,000 | - | - | - | $126,000 | - | - | - | - | - | $103,000 | - | - | - |
$25,000 1,219,226 kWh |
- - kW-months/year |
- - MMBtu |
- - MMBtu |
- - Tgal |
- - lb |
$73,000 - $ |
- - $ |
$126,000 - $ |
- - $ |
- - Tgal |
$103,000 - $ |
- - $ |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 04: 3.7211 MODIFY MATERIAL APPLICATION METHODS |
Savings: $207,000 Cost: - |
- | - | - | - | - | - | - | - | - | - | - | - | - | - | - | - | - | - | $207,000 | - | - | - | - | - | - | - |
- - kWh |
- - kW-months/year |
- - MMBtu |
- - MMBtu |
- - Tgal |
- - lb |
- - $ |
- - $ |
- - $ |
$207,000 - $ |
- - Tgal |
- - $ |
- - $ |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 05: 4.231 PURCHASE EQUIPMENT INSTEAD OF LEASING |
Savings: $131,000 Cost: $317,000 |
- | - | - | - | - | - | - | - | - | - | - | - | - | - | $131,000 | - | - | - | - | - | - | - | - | - | - | - |
- - kWh |
- - kW-months/year |
- - MMBtu |
- - MMBtu |
- - Tgal |
- - lb |
- - $ |
$131,000 - $ |
- - $ |
- - $ |
- - Tgal |
- - $ |
- - $ |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 06: 3.1192 REDUCE SCRAP PRODUCTION |
Savings: $54,000 Cost: $120,000 |
- | - | - | - | - | - | - | - | - | - | - | - | $(-182,000) | - | - | - | $98,000 | - | - | - | - | - | $138,000 | - | - | - |
- - kWh |
- - kW-months/year |
- - MMBtu |
- - MMBtu |
- - Tgal |
- - lb |
$(-182,000) - $ |
- - $ |
$98,000 - $ |
- - $ |
- - Tgal |
$138,000 - $ |
- - $ |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 07: 3.1191 CHANGE PROCEDURES / EQUIPMENT / OPERATING CONDITIONS |
Savings: $85,560 Cost: $3,500 |
- | - | - | - | - | - | - | - | $3,120 | 2,365,200 | - | - | $(-940) | - | $80,000 | - | - | - | - | - | $3,380 | - | - | - | - | - |
- - kWh |
- - kW-months/year |
- - MMBtu |
- - MMBtu |
$3,120 2,365,200 Tgal |
- - lb |
$(-940) - $ |
$80,000 - $ |
- - $ |
- - $ |
$3,380 - Tgal |
- - $ |
- - $ |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 08: 2.2414 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT |
Savings: $85,000 Cost: $100,000 |
- | - | - | - | $85,000 | 40,200 | - | - | - | - | - | - | - | - | - | - | - | - | - | - | - | - | - | - | - | - |
- - kWh |
- - kW-months/year |
$85,000 40,200 MMBtu |
- - MMBtu |
- - Tgal |
- - lb |
- - $ |
- - $ |
- - $ |
- - $ |
- - Tgal |
- - $ |
- - $ |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 09: 3.4113 TREAT AND REUSE RINSE WATERS |
Savings: $80,300 Cost: $242,500 |
- | - | - | - | - | - | - | - | $38,500 | 29,200,000 | - | - | - | - | - | - | - | - | - | - | $41,800 | - | - | - | - | - |
- - kWh |
- - kW-months/year |
- - MMBtu |
- - MMBtu |
$38,500 29,200,000 Tgal |
- - lb |
- - $ |
- - $ |
- - $ |
- - $ |
$41,800 - Tgal |
- - $ |
- - $ |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 10: 3.6192 USE A LESS EXPENSIVE METHOD OF WASTE REMOVAL |
Savings: $72,000 Cost: $68,000 |
- | - | - | - | - | - | - | - | - | - | - | - | $72,000 | - | - | - | - | - | - | - | - | - | - | - | - | - |
- - kWh |
- - kW-months/year |
- - MMBtu |
- - MMBtu |
- - Tgal |
- - lb |
$72,000 - $ |
- - $ |
- - $ |
- - $ |
- - Tgal |
- - $ |
- - $ |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 11: 2.7231 USE RADIANT HEATER FOR SPOT HEATING |
Savings: $72,000 Cost: $26,400 |
- | - | - | - | $72,000 | 33,994 | - | - | - | - | - | - | - | - | - | - | - | - | - | - | - | - | - | - | - | - |
- - kWh |
- - kW-months/year |
$72,000 33,994 MMBtu |
- - MMBtu |
- - Tgal |
- - lb |
- - $ |
- - $ |
- - $ |
- - $ |
- - Tgal |
- - $ |
- - $ |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 12: 2.7124 MAKE A PRACTICE OF TURNING OFF LIGHTS WHEN NOT NEEDED |
Savings: $10,591 Cost: - |
$6,048 | 302,462 | $4,543 | 761 | - | - | - | - | - | - | - | - | - | - | - | - | - | - | - | - | - | - | - | - | - | - |
$6,048 302,462 kWh |
$4,543 761 kW-months/year |
- - MMBtu |
- - MMBtu |
- - Tgal |
- - lb |
- - $ |
- - $ |
- - $ |
- - $ |
- - Tgal |
- - $ |
- - $ |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 13: 2.4314 USE SYNTHETIC LUBRICANT |
Savings: $10,060 Cost: - |
$7,140 | 356,975 | $2,920 | 489 | - | - | - | - | - | - | - | - | - | - | - | - | - | - | - | - | - | - | - | - | - | - |
$7,140 356,975 kWh |
$2,920 489 kW-months/year |
- - MMBtu |
- - MMBtu |
- - Tgal |
- - lb |
- - $ |
- - $ |
- - $ |
- - $ |
- - Tgal |
- - $ |
- - $ |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 14: 4.652 REPLACE EXISTING EQUIPMENT WITH MORE SUITABLE SUBSTITUTES |
Savings: $8,800 Cost: - |
- | - | - | - | - | - | - | - | - | - | - | - | - | - | $8,800 | - | - | - | - | - | - | - | - | - | - | - |
- - kWh |
- - kW-months/year |
- - MMBtu |
- - MMBtu |
- - Tgal |
- - lb |
- - $ |
$8,800 - $ |
- - $ |
- - $ |
- - Tgal |
- - $ |
- - $ |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 15: 2.2126 LOWER OPERATING PRESSURE OF CONDENSER (STEAM) |
Savings: $3,400 Cost: - |
- | - | - | - | $3,400 | 1,613 | - | - | - | - | - | - | - | - | - | - | - | - | - | - | - | - | - | - | - | - |
- - kWh |
- - kW-months/year |
$3,400 1,613 MMBtu |
- - MMBtu |
- - Tgal |
- - lb |
- - $ |
- - $ |
- - $ |
- - $ |
- - Tgal |
- - $ |
- - $ |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 16: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES |
Savings: $3,040 Cost: $1,500 |
$3,040 | 152,110 | - | - | - | - | - | - | - | - | - | - | - | - | - | - | - | - | - | - | - | - | - | - | - | - |
$3,040 152,110 kWh |
- - kW-months/year |
- - MMBtu |
- - MMBtu |
- - Tgal |
- - lb |
- - $ |
- - $ |
- - $ |
- - $ |
- - Tgal |
- - $ |
- - $ |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 17: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS |
Savings: $1,070 Cost: $3,400 |
$340 | 16,999 | $140 | 23 | - | - | - | - | - | - | - | - | $590 | - | - | - | - | - | - | - | - | - | - | - | - | - |
$340 16,999 kWh |
$140 23 kW-months/year |
- - MMBtu |
- - MMBtu |
- - Tgal |
- - lb |
$590 - $ |
- - $ |
- - $ |
- - $ |
- - Tgal |
- - $ |
- - $ |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| TOTAL RECOMMENDED |
Savings: $2,713,841 Cost: $1,642,300 |
$41,568 | 2,047,772 | $7,603 | 1,273 | $160,400 | 75,807 | $(-32,000) | (-24,960) | $41,620 | 31,565,200 | $296,020 | 37,600,000 | $(-114,350) | - | $219,800 | - | $224,000 | - | $207,000 | - | $45,180 | - | $1,458,000 | - | $159,000 | - | $41,568 2,047,772 kWh |
$7,603 1,273 kW-months/year |
$160,400 75,807 MMBtu |
$(-32,000) (-24,960) MMBtu |
$41,620 31,565,200 Tgal |
$296,020 37,600,000 lb |
$(-114,350) - $ |
$219,800 - $ |
$224,000 - $ |
$207,000 - $ |
$45,180 - Tgal |
$1,458,000 - $ |
$159,000 - $ |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| TOTAL IMPLEMENTED |
Savings: $167,001 Cost: $315,400 |
$9,428 | 471,571 | $4,683 | 784 | - | - | - | - | $38,500 | 29,200,000 | - | - | $72,590 | - | - | - | - | - | - | - | $41,800 | - | - | - | - | - | $9,428 471,571 kWh |
$4,683 784 kW-months/year |
- - MMBtu |
- - MMBtu |
$38,500 29,200,000 Tgal |
- - lb |
$72,590 - $ |
- - $ |
- - $ |
- - $ |
$41,800 - Tgal |
- - $ |
- - $ |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
|
Savings Cost |
$ | kWh | $ | kW-months/year | $ | MMBtu | $ | MMBtu | $ | Tgal | $ | lb | $ | $ | $ | $ | $ | $ | $ | $ | $ | Tgal | $ | $ | $ | $ | |||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| Electricity Usage | Electricity Demand | Natural Gas | Fuel Oil #2 | Water Disposal | Solid Waste (non-haz) | Personnel Changes | Administrative Changes | Primary Raw Material | Ancillary Material Cost | Water Consumption | Primary Product | By-product Production | Electricity Usage | Electricity Demand | Natural Gas | Fuel Oil #2 | Water Disposal | Solid Waste (non-haz) | Personnel Changes | Administrative Changes | Primary Raw Material | Ancillary Material Cost | Water Consumption | Primary Product | By-product Production | ||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||