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IAC Assessment: AM0402
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IAC Assessment: AM0402
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IAC Center Texas A&M, College Station
Assessment Year 2001
Principal Product Cresylic acid
NAICS n/a
SIC 2865 - Cyclic Crudes And Intermediates
Sales $50,000,000-$100,000,000
# of Employees 110
Plant Area (Sq.Ft.) 0
Annual Production 16,000,000 Thousand Gallons
Production Hrs. Annual 8,760
Location (State) TX
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $1,325,644 31,223,517 kWh $0.04
Electricity Demand $295,771 47,841 kW-months/year $6.18
Electricity Fees $5,800 - $ -
Natural Gas $8,866,936 1,485,366 MMBtu $5.97
TOTAL ENERGY COSTS $10,494,151
RECOMMENDED SAVINGS* $1,052,780 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $695,235
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Fees Natural Gas Water Consumption Electricity Usage Electricity Demand Electricity Fees Natural Gas Water Consumption
$ kWh $ kW-months/year $ $ $ MMBtu $ Tgal
01: 2.2113 REPAIR OR REPLACE STEAM TRAPS Savings:
$632,000
Cost:
$1,210
- - - - - - $632,000 137,400 - - -
-
kWh
-
-
kW-months/year
-
-
$
$632,000
137,400
MMBtu
-
-
Tgal
02: 2.3415 USE A FOSSIL FUEL ENGINE TO COGENERATE ELECTRICITY OR MOTIVE POWER; AND UTILIZE HEAT Savings:
$248,500
Cost:
$1,730,000
$495,000 10,100,000 $14,700 12,200 $(-54,200) - $(-207,000) (-45,000) - - $495,000
10,100,000
kWh
$14,700
12,200
kW-months/year
$(-54,200)
-
$
$(-207,000)
(-45,000)
MMBtu
-
-
Tgal
03: 2.2121 INCREASE AMOUNT OF CONDENSATE RETURNED Savings:
$61,175
Cost:
$15,000
- - - - - - $57,075 12,320 $4,100 - -
-
kWh
-
-
kW-months/year
-
-
$
$57,075
12,320
MMBtu
$4,100
-
Tgal
04: 2.2135 REPAIR AND ELIMINATE STEAM LEAKS Savings:
$27,400
Cost:
$1,000
- - - - - - $27,400 5,950 - - -
-
kWh
-
-
kW-months/year
-
-
$
$27,400
5,950
MMBtu
-
-
Tgal
05: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$26,070
Cost:
$53,700
$19,270 393,200 $6,800 565 - - - - - - $19,270
393,200
kWh
$6,800
565
kW-months/year
-
-
$
-
-
MMBtu
-
-
Tgal
06: 2.2511 INSULATE BARE EQUIPMENT Savings:
$19,300
Cost:
$865
- - - - - - $19,300 4,200 - - -
-
kWh
-
-
kW-months/year
-
-
$
$19,300
4,200
MMBtu
-
-
Tgal
07: 2.4314 USE SYNTHETIC LUBRICANT Savings:
$11,100
Cost:
-
$8,300 170,000 $2,800 233 - - - - - - $8,300
170,000
kWh
$2,800
233
kW-months/year
-
-
$
-
-
MMBtu
-
-
Tgal
08: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$10,700
Cost:
$3,300
$8,000 163,300 $2,700 226 - - - - - - $8,000
163,300
kWh
$2,700
226
kW-months/year
-
-
$
-
-
MMBtu
-
-
Tgal
09: 2.6212 TURN OFF EQUIPMENT DURING BREAKS, REDUCE OPERATING TIME Savings:
$8,200
Cost:
-
$3,300 67,700 $4,900 407 - - - - - - $3,300
67,700
kWh
$4,900
407
kW-months/year
-
-
$
-
-
MMBtu
-
-
Tgal
10: 2.3131 RESCHEDULE PLANT OPERATIONS OR REDUCE LOAD TO AVOID PEAKS Savings:
$4,325
Cost:
-
- - $4,325 360 - - - - - - -
-
kWh
$4,325
360
kW-months/year
-
-
$
-
-
MMBtu
-
-
Tgal
11: 2.7124 MAKE A PRACTICE OF TURNING OFF LIGHTS WHEN NOT NEEDED Savings:
$4,010
Cost:
-
$2,210 42,100 $1,800 150 - - - - - - $2,210
42,100
kWh
$1,800
150
kW-months/year
-
-
$
-
-
MMBtu
-
-
Tgal
TOTAL RECOMMENDED Savings:
$1,052,780
Cost:
$1,805,075
$536,080 10,936,300 $38,025 14,141 $(-54,200) - $528,775 114,870 $4,100 - $536,080
10,936,300
kWh
$38,025
14,141
kW-months/year
$(-54,200)
-
$
$528,775
114,870
MMBtu
$4,100
-
Tgal
TOTAL IMPLEMENTED Savings:
$695,235
Cost:
$3,075
$5,510 109,800 $11,025 917 - - $678,700 147,550 - - $5,510
109,800
kWh
$11,025
917
kW-months/year
-
-
$
$678,700
147,550
MMBtu
-
-
Tgal
Savings
Cost
$ kWh $ kW-months/year $ $ $ MMBtu $ Tgal
Electricity Usage Electricity Demand Electricity Fees Natural Gas Water Consumption Electricity Usage Electricity Demand Electricity Fees Natural Gas Water Consumption