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IAC Assessment: AM0446
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IAC Assessment: AM0446
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IAC Center Texas A&M, College Station
Assessment Year 2003
Principal Product Batteries and power conversion devices
NAICS 335911 - Storage Battery Manufacturing
SIC 3691 - Storage Batteries
Sales $10,000,000-$50,000,000
# of Employees 170
Plant Area (Sq.Ft.) 50,000
Annual Production 10,000 Pieces
Production Hrs. Annual 1,992
Location (State) TX
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $334,800 7,596,617 kWh $0.04
Electricity Demand $85,503 23,532 kW-months/year $3.63
Electricity Fees $(-3,863) - $ -
Natural Gas $56,117 9,448 MMBtu $5.94
TOTAL ENERGY COSTS $472,557
RECOMMENDED SAVINGS* $27,210 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $16,940
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Other Liquid (haz) Personnel Changes Ancillary Material Cost One-time Revenue or Avoided Cost Electricity Usage Electricity Demand Other Liquid (haz) Personnel Changes Ancillary Material Cost One-time Revenue or Avoided Cost
$ kWh $ kW-months/year $ gal $ $ $ $ $ $
01: 4.652 REPLACE EXISTING EQUIPMENT WITH MORE SUITABLE SUBSTITUTES Savings:
$10,000
Cost:
$40,000
- - - - - - $10,000 - - - - - -
-
kWh
-
-
kW-months/year
-
-
gal
$10,000
-
$
-
-
$
-
-
$
02: 3.1191 CHANGE PROCEDURES / EQUIPMENT / OPERATING CONDITIONS Savings:
$7,310
Cost:
-
- - - - - - - - $7,310 - - - -
-
kWh
-
-
kW-months/year
-
-
gal
-
-
$
$7,310
-
$
-
-
$
03: 2.3131 RESCHEDULE PLANT OPERATIONS OR REDUCE LOAD TO AVOID PEAKS Savings:
$4,850
Cost:
-
- - $4,850 1,260 - - - - - - - - -
-
kWh
$4,850
1,260
kW-months/year
-
-
gal
-
-
$
-
-
$
-
-
$
04: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$2,060
Cost:
-
$1,540 34,200 $520 135 - - - - - - - - $1,540
34,200
kWh
$520
135
kW-months/year
-
-
gal
-
-
$
-
-
$
-
-
$
05: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$1,060
Cost:
$500
$1,060 23,570 - - - - - - - - - - $1,060
23,570
kWh
-
-
kW-months/year
-
-
gal
-
-
$
-
-
$
-
-
$
06: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$760
Cost:
$650
$190 4,170 - - - - $570 - - - - - $190
4,170
kWh
-
-
kW-months/year
-
-
gal
$570
-
$
-
-
$
-
-
$
07: 4.132 PURCHASE NEW EQUIPMENT TO REDUCE MATERIAL USE / COST Savings:
$730
Cost:
$250
- - - - $100 250 - - $630 - - - -
-
kWh
-
-
kW-months/year
$100
250
gal
-
-
$
$630
-
$
-
-
$
08: 2.8118 CHECK FOR ACCURACY OF UTILITY / POWER METERS Savings:
$300
Cost:
-
- - - - - - - - - - $300 - -
-
kWh
-
-
kW-months/year
-
-
gal
-
-
$
-
-
$
$300
-
$
09: 2.7134 USE PHOTOCELL CONTROLS Savings:
$140
Cost:
$65
$113 2,520 $27 7 - - - - - - - - $113
2,520
kWh
$27
7
kW-months/year
-
-
gal
-
-
$
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$27,210
Cost:
$41,465
$2,903 64,460 $5,397 1,402 $100 250 $10,570 - $7,940 - $300 - $2,903
64,460
kWh
$5,397
1,402
kW-months/year
$100
250
gal
$10,570
-
$
$7,940
-
$
$300
-
$
TOTAL IMPLEMENTED Savings:
$16,940
Cost:
$40,750
$1,060 23,570 $4,850 1,260 $100 250 $10,000 - $630 - $300 - $1,060
23,570
kWh
$4,850
1,260
kW-months/year
$100
250
gal
$10,000
-
$
$630
-
$
$300
-
$
Savings
Cost
$ kWh $ kW-months/year $ gal $ $ $ $ $ $
Electricity Usage Electricity Demand Other Liquid (haz) Personnel Changes Ancillary Material Cost One-time Revenue or Avoided Cost Electricity Usage Electricity Demand Other Liquid (haz) Personnel Changes Ancillary Material Cost One-time Revenue or Avoided Cost