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IAC Assessment: AM0514
Sponsored by:
EERE AMO
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IAC Assessment: AM0514
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IAC Center Texas A&M, College Station
Assessment Year 2006
Principal Product Semiconductors
NAICS 334413 - Semiconductor and Related Device Manufacturing
SIC 3674 - Semiconductors And Related Devices
Sales $700,000,000
# of Employees 1,500
Plant Area (Sq.Ft.) 1,000,000
Annual Production 438,000 Pieces
Production Hrs. Annual 8,760
Location (State) TX
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $8,631,919 164,686,000 kWh $0.05
Electricity Demand $716,290 245,545 kW-months/year $2.92
Electricity Fees $217,715 - $ -
Natural Gas $1,077,636 132,106 MMBtu $8.16
TOTAL ENERGY COSTS $10,643,560
RECOMMENDED SAVINGS* $233,427 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $204,125
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Other Liquid (haz) Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Other Liquid (haz) Ancillary Material Cost
$ kWh $ kW-months/year $ MMBtu $ gal $ $
01: 2.1336 INSTALL EQUIPMENT TO UTILIZE WASTE FUEL Savings:
$189,400
Cost:
$50,000
- - - - $89,400 9,240 $100,000 110,000 - - -
-
kWh
-
-
kW-months/year
$89,400
9,240
MMBtu
$100,000
110,000
gal
-
-
$
02: 2.4314 USE SYNTHETIC LUBRICANT Savings:
$27,782
Cost:
-
$25,818 320,725 $1,964 439 - - - - - - $25,818
320,725
kWh
$1,964
439
kW-months/year
-
-
MMBtu
-
-
gal
-
-
$
03: 2.1233 ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO Savings:
$9,900
Cost:
$500
- - - - $9,900 1,023 - - - - -
-
kWh
-
-
kW-months/year
$9,900
1,023
MMBtu
-
-
gal
-
-
$
04: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$2,520
Cost:
$790
$2,470 31,680 $50 12 - - - - - - $2,470
31,680
kWh
$50
12
kW-months/year
-
-
MMBtu
-
-
gal
-
-
$
05: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$2,305
Cost:
$1,450
$335 4,160 $25 6 - - - - $1,945 - $335
4,160
kWh
$25
6
kW-months/year
-
-
MMBtu
-
-
gal
$1,945
-
$
06: 2.2511 INSULATE BARE EQUIPMENT Savings:
$1,520
Cost:
$100
- - - - $1,520 157 - - - - -
-
kWh
-
-
kW-months/year
$1,520
157
MMBtu
-
-
gal
-
-
$
TOTAL RECOMMENDED Savings:
$233,427
Cost:
$52,840
$28,623 356,565 $2,039 457 $100,820 10,420 $100,000 110,000 $1,945 - $28,623
356,565
kWh
$2,039
457
kW-months/year
$100,820
10,420
MMBtu
$100,000
110,000
gal
$1,945
-
$
TOTAL IMPLEMENTED Savings:
$204,125
Cost:
$52,740
$2,805 35,840 $75 18 $99,300 10,263 $100,000 110,000 $1,945 - $2,805
35,840
kWh
$75
18
kW-months/year
$99,300
10,263
MMBtu
$100,000
110,000
gal
$1,945
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ gal $ $
Electricity Usage Electricity Demand Natural Gas Other Liquid (haz) Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Other Liquid (haz) Ancillary Material Cost