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IAC Assessment: AM0672
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IAC Assessment: AM0672
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IAC Center Texas A&M, College Station
Assessment Year 2015
Principal Product silica sand, hydrous and anhydrous kaolin clay
NAICS 212322 - Industrial Sand Mining
SIC 1446 - Industrial Sand
Sales $10,000,000-$50,000,000
# of Employees 50
Plant Area (Sq.Ft.) 95,519
Annual Production 218,000 Tons
Production Hrs. Annual 7,248
Location (State) TX
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $755,272 13,882,000 kWh $0.05
Electricity Demand $196,397 30,760 kW-months/year $6.38
Electricity Fees $2,650 - $ -
Natural Gas $1,121,241 249,397 MMBtu $4.50
TOTAL ENERGY COSTS $2,075,560
RECOMMENDED SAVINGS* $268,985 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $203,910
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Personnel Changes By-product Production Electricity Usage Electricity Demand Natural Gas Personnel Changes By-product Production
$ kWh $ kW-months/year $ MMBtu $ $ $ $
01: 3.7311 MAINTAIN MACHINES TO REDUCE LEAKS Savings:
$149,400
Cost:
-
- - - - - - $(-2,100) - $151,500 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$(-2,100)
-
$
$151,500
-
$
02: 2.3137 USE POWER DURING OFF-PEAK PERIODS Savings:
$50,930
Cost:
-
- - $51,650 6,870 - - $(-720) - - - -
-
kWh
$51,650
6,870
kW-months/year
-
-
MMBtu
$(-720)
-
$
-
-
$
03: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$17,270
Cost:
$18,105
$13,390 247,980 $3,880 410 - - - - - - $13,390
247,980
kWh
$3,880
410
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
04: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$12,480
Cost:
$80,350
$8,820 163,400 $3,660 387 - - - - - - $8,820
163,400
kWh
$3,660
387
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
05: 2.1135 REPAIR FURNACES AND OVEN DOORS SO THAT THEY SEAL EFFICIENTLY Savings:
$9,615
Cost:
$1,000
- - - - $9,615 2,142 - - - - -
-
kWh
-
-
kW-months/year
$9,615
2,142
MMBtu
-
-
$
-
-
$
06: 2.4314 USE SYNTHETIC LUBRICANT Savings:
$8,670
Cost:
-
$6,130 113,500 $2,540 268 - - - - - - $6,130
113,500
kWh
$2,540
268
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
07: 2.6218 TURN OFF EQUIPMENT WHEN NOT IN USE Savings:
$8,500
Cost:
$210
$6,590 122,000 $1,910 202 - - - - - - $6,590
122,000
kWh
$1,910
202
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
08: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$6,645
Cost:
$1,200
$5,160 95,580 $1,485 157 - - - - - - $5,160
95,580
kWh
$1,485
157
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
09: 2.7132 INSTALL TIMERS ON LIGHT SWITCHES IN LITTLE USED AREAS Savings:
$3,925
Cost:
$1,000
$3,160 58,720 $765 81 - - - - - - $3,160
58,720
kWh
$765
81
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
10: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$1,550
Cost:
$4,730
$1,550 28,700 - - - - - - - - $1,550
28,700
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$268,985
Cost:
$106,595
$44,800 829,880 $65,890 8,375 $9,615 2,142 $(-2,820) - $151,500 - $44,800
829,880
kWh
$65,890
8,375
kW-months/year
$9,615
2,142
MMBtu
$(-2,820)
-
$
$151,500
-
$
TOTAL IMPLEMENTED Savings:
$203,910
Cost:
$100,865
$33,960 628,960 $10,935 1,156 $9,615 2,142 $(-2,100) - $151,500 - $33,960
628,960
kWh
$10,935
1,156
kW-months/year
$9,615
2,142
MMBtu
$(-2,100)
-
$
$151,500
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $
Electricity Usage Electricity Demand Natural Gas Personnel Changes By-product Production Electricity Usage Electricity Demand Natural Gas Personnel Changes By-product Production