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IAC Assessment: AM0673
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IAC Assessment: AM0673
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IAC Center Texas A&M, College Station
Assessment Year 2015
Principal Product Polystyrene beverage and food containers
NAICS 326140 - Polystyrene Foam Product Manufacturing
SIC 3086 - Plastics Foam Products
Sales $50,000,000-$100,000,000
# of Employees 260
Plant Area (Sq.Ft.) 300,000
Annual Production 30,000,000 Pieces
Production Hrs. Annual 8,640
Location (State) TX
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $1,159,220 29,171,140 kWh $0.04
Electricity Demand $263,893 55,641 kW-months/year $4.74
Electricity Fees $27,734 - $ -
Natural Gas $1,047,669 180,838 MMBtu $5.79
TOTAL ENERGY COSTS $2,498,516
RECOMMENDED SAVINGS* $99,987 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $73,236
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Ancillary Material Cost
$ kWh $ kW-months/year $ MMBtu $ $
01: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$34,785
Cost:
$15,000
$29,521 797,878 $5,264 1,108 - - - - $29,521
797,878
kWh
$5,264
1,108
kW-months/year
-
-
MMBtu
-
-
$
02: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$26,669
Cost:
$18
$22,633 611,706 $4,036 850 - - - - $22,633
611,706
kWh
$4,036
850
kW-months/year
-
-
MMBtu
-
-
$
03: 2.2121 INCREASE AMOUNT OF CONDENSATE RETURNED Savings:
$26,256
Cost:
$6,650
$250 6,760 $43 9 $25,963 4,862 - - $250
6,760
kWh
$43
9
kW-months/year
$25,963
4,862
MMBtu
-
-
$
04: 2.4314 USE SYNTHETIC LUBRICANT Savings:
$5,862
Cost:
-
$4,975 134,462 $887 187 - - - - $4,975
134,462
kWh
$887
187
kW-months/year
-
-
MMBtu
-
-
$
05: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$2,711
Cost:
$1,881
$384 10,396 $67 14 - - $2,260 - $384
10,396
kWh
$67
14
kW-months/year
-
-
MMBtu
$2,260
-
$
06: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$2,188
Cost:
$1,680
$2,188 59,178 - - - - - - $2,188
59,178
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
07: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$709
Cost:
$413
$604 16,330 $105 22 - - - - $604
16,330
kWh
$105
22
kW-months/year
-
-
MMBtu
-
-
$
08: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$347
Cost:
$40
$295 7,959 $52 11 - - - - $295
7,959
kWh
$52
11
kW-months/year
-
-
MMBtu
-
-
$
09: 2.6242 MINIMIZE OPERATION OF EQUIPMENT MAINTAINED IN STANDBY CONDITION Savings:
$290
Cost:
$18
$290 7,735 - - - - - - $290
7,735
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
10: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$148
Cost:
$50
$148 3,996 - - - - - - $148
3,996
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
11: 2.6242 MINIMIZE OPERATION OF EQUIPMENT MAINTAINED IN STANDBY CONDITION Savings:
$22
Cost:
-
$22 596 - - - - - - $22
596
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
TOTAL RECOMMENDED Savings:
$99,987
Cost:
$25,750
$61,310 1,656,996 $10,454 2,201 $25,963 4,862 $2,260 - $61,310
1,656,996
kWh
$10,454
2,201
kW-months/year
$25,963
4,862
MMBtu
$2,260
-
$
TOTAL IMPLEMENTED Savings:
$73,236
Cost:
$19,010
$60,617 1,638,281 $10,359 2,181 - - $2,260 - $60,617
1,638,281
kWh
$10,359
2,181
kW-months/year
-
-
MMBtu
$2,260
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $
Electricity Usage Electricity Demand Natural Gas Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Ancillary Material Cost