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IAC Assessment: AR0039
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IAC Assessment: AR0039
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IAC Center University of Arkansas
Assessment Year 1994
Principal Product Faucets
NAICS n/a
SIC 3231 - Products Of Purchased Glass
Sales $50,000,000-$100,000,000
# of Employees 223
Plant Area (Sq.Ft.) 182,000
Annual Production 2,990,000 Pieces
Production Hrs. Annual 4,589
Location (State) AR
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $336,678 4,472,450 kWh $0.08
Natural Gas $64,394 16,201 MMBtu $3.97
TOTAL ENERGY COSTS $401,072
RECOMMENDED SAVINGS* $48,143 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $21,419
#|Description Savings
Cost
Status Electricity Usage Natural Gas Personnel Changes Electricity Usage Natural Gas Personnel Changes
$ kWh $ MMBtu $ $
01: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$3,542
Cost:
$4,550
$3,542 47,186 - - - - $3,542
47,186
kWh
-
-
MMBtu
-
-
$
02: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$1,553
Cost:
$200
$1,553 20,516 - - - - $1,553
20,516
kWh
-
-
MMBtu
-
-
$
03: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$3,580
Cost:
$250
$3,580 47,479 - - - - $3,580
47,479
kWh
-
-
MMBtu
-
-
$
04: 2.7111 REDUCE ILLUMINATION TO MINIMUM NECESSARY LEVELS Savings:
$3,612
Cost:
$430
$3,612 48,066 - - - - $3,612
48,066
kWh
-
-
MMBtu
-
-
$
05: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$2,738
Cost:
$578
$2,738 36,342 - - - - $2,738
36,342
kWh
-
-
MMBtu
-
-
$
06: 2.1233 ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO Savings:
$1,302
Cost:
$1,000
- - $1,302 328 - - -
-
kWh
$1,302
328
MMBtu
-
-
$
07: 2.3131 RESCHEDULE PLANT OPERATIONS OR REDUCE LOAD TO AVOID PEAKS Savings:
$5,092
Cost:
$750
$5,092 - - - - - $5,092
-
kWh
-
-
MMBtu
-
-
$
08: 2.4134 REPLACE ELECTRIC MOTOR WITH FOSSIL FUEL ENGINE Savings:
$26,724
Cost:
$32,000
$44,088 585,873 $(-12,364) (-3,114) $(-5,000) - $44,088
585,873
kWh
$(-12,364)
(-3,114)
MMBtu
$(-5,000)
-
$
TOTAL RECOMMENDED Savings:
$48,143
Cost:
$39,758
$64,205 785,462 $(-11,062) (-2,786) $(-5,000) - $64,205
785,462
kWh
$(-11,062)
(-2,786)
MMBtu
$(-5,000)
-
$
TOTAL IMPLEMENTED Savings:
$21,419
Cost:
$7,758
$20,117 199,589 $1,302 328 - - $20,117
199,589
kWh
$1,302
328
MMBtu
-
-
$
Savings
Cost
$ kWh $ MMBtu $ $
Electricity Usage Natural Gas Personnel Changes Electricity Usage Natural Gas Personnel Changes