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IAC Assessment: AR0070
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IAC Assessment: AR0070
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IAC Center University of Arkansas
Assessment Year 1995
Principal Product Aluminum Cookware
NAICS n/a
SIC 3365 - Aluminum Foundries
Sales $50,000,000-$100,000,000
# of Employees 480
Plant Area (Sq.Ft.) 700,000
Annual Production 18,000,000 Pieces
Production Hrs. Annual 4,171
Location (State) AR
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $1,166,136 19,120,751 kWh $0.06
Natural Gas $945,759 377,019 MMBtu $2.51
TOTAL ENERGY COSTS $8,195,432
RECOMMENDED SAVINGS* $506,655 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $475,571
#|Description Savings
Cost
Status Electricity Usage Natural Gas Water Disposal Other Liquid (haz) Water Consumption Electricity Usage Natural Gas Water Disposal Other Liquid (haz) Water Consumption
$ kWh $ MMBtu $ Tgal $ gal $ Tgal
01: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$5,147
Cost:
$1,779
$5,147 82,356 - - - - - - - - $5,147
82,356
kWh
-
-
MMBtu
-
-
Tgal
-
-
gal
-
-
Tgal
02: 2.7111 REDUCE ILLUMINATION TO MINIMUM NECESSARY LEVELS Savings:
$9,430
Cost:
$3,790
$9,430 124,853 - - - - - - - - $9,430
124,853
kWh
-
-
MMBtu
-
-
Tgal
-
-
gal
-
-
Tgal
03: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$10,164
Cost:
$10,900
$10,164 140,094 - - - - - - - - $10,164
140,094
kWh
-
-
MMBtu
-
-
Tgal
-
-
gal
-
-
Tgal
04: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$3,027
Cost:
-
$3,027 41,032 - - - - - - - - $3,027
41,032
kWh
-
-
MMBtu
-
-
Tgal
-
-
gal
-
-
Tgal
05: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$13,029
Cost:
$2,250
$13,029 181,419 - - - - - - - - $13,029
181,419
kWh
-
-
MMBtu
-
-
Tgal
-
-
gal
-
-
Tgal
06: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$21,997
Cost:
$300
$21,997 305,979 - - - - - - - - $21,997
305,979
kWh
-
-
MMBtu
-
-
Tgal
-
-
gal
-
-
Tgal
07: 2.1233 ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO Savings:
$2,086
Cost:
$1,000
- - $2,086 831 - - - - - - -
-
kWh
$2,086
831
MMBtu
-
-
Tgal
-
-
gal
-
-
Tgal
08: 2.1113 REDUCE COMBUSTION AIR FLOW TO OPTIMUM Savings:
$9,267
Cost:
-
- - $9,267 3,692 - - - - - - -
-
kWh
$9,267
3,692
MMBtu
-
-
Tgal
-
-
gal
-
-
Tgal
09: 2.1113 REDUCE COMBUSTION AIR FLOW TO OPTIMUM Savings:
$100,584
Cost:
-
- - $100,584 40,073 - - - - - - -
-
kWh
$100,584
40,073
MMBtu
-
-
Tgal
-
-
gal
-
-
Tgal
10: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$31,084
Cost:
$33,795
$31,084 - - - - - - - - - $31,084
-
kWh
-
-
MMBtu
-
-
Tgal
-
-
gal
-
-
Tgal
11: 3.4151 MINIMIZE WATER USAGE Savings:
$840
Cost:
$200
- - - - $415 250,000 - - $425 - -
-
kWh
-
-
MMBtu
$415
250,000
Tgal
-
-
gal
$425
-
Tgal
12: 3.7211 MODIFY MATERIAL APPLICATION METHODS Savings:
$300,000
Cost:
$3,000
- - - - - - $300,000 - - - -
-
kWh
-
-
MMBtu
-
-
Tgal
$300,000
-
gal
-
-
Tgal
TOTAL RECOMMENDED Savings:
$506,655
Cost:
$57,014
$93,878 875,733 $111,937 44,596 $415 250,000 $300,000 - $425 - $93,878
875,733
kWh
$111,937
44,596
MMBtu
$415
250,000
Tgal
$300,000
-
gal
$425
-
Tgal
TOTAL IMPLEMENTED Savings:
$475,571
Cost:
$23,219
$62,794 875,733 $111,937 44,596 $415 250,000 $300,000 - $425 - $62,794
875,733
kWh
$111,937
44,596
MMBtu
$415
250,000
Tgal
$300,000
-
gal
$425
-
Tgal
Savings
Cost
$ kWh $ MMBtu $ Tgal $ gal $ Tgal
Electricity Usage Natural Gas Water Disposal Other Liquid (haz) Water Consumption Electricity Usage Natural Gas Water Disposal Other Liquid (haz) Water Consumption