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IAC Assessment: AR0110
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IAC Assessment: AR0110
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IAC Center University of Arkansas
Assessment Year 1997
Principal Product Metal Storm Doors
NAICS n/a
SIC 3442 - Metal Doors, Sash, And Trim
Sales $10,000,000-$50,000,000
# of Employees 280
Plant Area (Sq.Ft.) 352,000
Annual Production 250,000 Pieces
Production Hrs. Annual 3,186
Location (State) AR
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $178,348 5,456,917 kWh $0.03
Electricity Demand $220,330 16,272 kW-months/year $13.54
Natural Gas $115,521 37,716 MMBtu $3.06
TOTAL ENERGY COSTS $549,637
RECOMMENDED SAVINGS* $64,015 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $25,302
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Solid Waste (non-haz) Primary Raw Material Primary Product Electricity Usage Electricity Demand Solid Waste (non-haz) Primary Raw Material Primary Product
$ kWh $ kW-months/year $ lb $ $ $ $
01: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$3,096
Cost:
$4,230
$1,125 33,998 $1,971 146 - - - - - - $1,125
33,998
kWh
$1,971
146
kW-months/year
-
-
lb
-
-
$
-
-
$
02: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$604
Cost:
-
$207 6,155 $397 29 - - - - - - $207
6,155
kWh
$397
29
kW-months/year
-
-
lb
-
-
$
-
-
$
03: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$1,619
Cost:
$687
$632 19,050 $987 73 - - - - - - $632
19,050
kWh
$987
73
kW-months/year
-
-
lb
-
-
$
-
-
$
04: 2.7111 REDUCE ILLUMINATION TO MINIMUM NECESSARY LEVELS Savings:
$9,231
Cost:
$4,404
$3,432 104,045 $5,799 428 - - - - - - $3,432
104,045
kWh
$5,799
428
kW-months/year
-
-
lb
-
-
$
-
-
$
05: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$5,778
Cost:
$350
$3,568 41,032 $2,210 163 - - - - - - $3,568
41,032
kWh
$2,210
163
kW-months/year
-
-
lb
-
-
$
-
-
$
06: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$11,600
Cost:
$1,000
$4,788 136,870 $6,812 503 - - - - - - $4,788
136,870
kWh
$6,812
503
kW-months/year
-
-
lb
-
-
$
-
-
$
07: 2.3136 OVERLAP CUSTODIAL SERVICES WITH NORMAL DAY HOURS Savings:
$600
Cost:
$100
$600 18,171 - - - - - - - - $600
18,171
kWh
-
-
kW-months/year
-
-
lb
-
-
$
-
-
$
08: 3.5315 LEASE / PURCHASE BALER; SELL CARDBOARD TO RECYCLER Savings:
$8,987
Cost:
-
- - - - $8,987 189,000 - - - - -
-
kWh
-
-
kW-months/year
$8,987
189,000
lb
-
-
$
-
-
$
09: 3.1162 USE LESS WASTEFUL PACKAGING Savings:
$10,000
Cost:
-
- - - - - - $10,000 - - - -
-
kWh
-
-
kW-months/year
-
-
lb
$10,000
-
$
-
-
$
10: 4.5130 RE-ARRANGE EQUIPMENT LAYOUT TO REDUCE LABOR COSTS Savings:
$12,500
Cost:
$15,000
- - - - - - - - $12,500 - -
-
kWh
-
-
kW-months/year
-
-
lb
-
-
$
$12,500
-
$
TOTAL RECOMMENDED Savings:
$64,015
Cost:
$25,771
$14,352 359,321 $18,176 1,342 $8,987 189,000 $10,000 - $12,500 - $14,352
359,321
kWh
$18,176
1,342
kW-months/year
$8,987
189,000
lb
$10,000
-
$
$12,500
-
$
TOTAL IMPLEMENTED Savings:
$25,302
Cost:
$5,917
$6,545 189,918 $9,770 722 $8,987 189,000 - - - - $6,545
189,918
kWh
$9,770
722
kW-months/year
$8,987
189,000
lb
-
-
$
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ lb $ $ $ $
Electricity Usage Electricity Demand Solid Waste (non-haz) Primary Raw Material Primary Product Electricity Usage Electricity Demand Solid Waste (non-haz) Primary Raw Material Primary Product