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IAC Assessment: AR0126
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IAC Assessment: AR0126
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IAC Center University of Arkansas
Assessment Year 1997
Principal Product Ladies Casual and Dress Shoes
NAICS n/a
SIC 3144 - Women's Footwear, Except Athletic
Sales $1,000,000-$5,000,000
# of Employees 265
Plant Area (Sq.Ft.) 30,000
Annual Production 138,000 Pieces
Production Hrs. Annual 2,000
Location (State) AR
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $45,754 1,298,066 kWh $0.04
Electricity Demand $61,597 4,407 kW-months/year $13.98
Natural Gas $7,537 1,508 MMBtu $5.00
TOTAL ENERGY COSTS $121,383
RECOMMENDED SAVINGS* $101,385 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $3,853
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Water Disposal Solid Waste (non-haz) Personnel Changes Electricity Usage Electricity Demand Water Disposal Solid Waste (non-haz) Personnel Changes
$ kWh $ kW-months/year $ Tgal $ lb $ $
01: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$562
Cost:
$234
$216 6,155 $346 25 - - - - - - $216
6,155
kWh
$346
25
kW-months/year
-
-
Tgal
-
-
lb
-
-
$
02: 2.7111 REDUCE ILLUMINATION TO MINIMUM NECESSARY LEVELS Savings:
$559
Cost:
$402
$210 5,862 $349 25 - - - - - - $210
5,862
kWh
$349
25
kW-months/year
-
-
Tgal
-
-
lb
-
-
$
03: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$33
Cost:
$95
$10 293 $23 2 - - - - - - $10
293
kWh
$23
2
kW-months/year
-
-
Tgal
-
-
lb
-
-
$
04: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$107
Cost:
-
$32 879 $75 5 - - - - - - $32
879
kWh
$75
5
kW-months/year
-
-
Tgal
-
-
lb
-
-
$
05: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$1,845
Cost:
$220
$543 15,533 $1,302 93 - - - - - - $543
15,533
kWh
$1,302
93
kW-months/year
-
-
Tgal
-
-
lb
-
-
$
06: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$136
Cost:
$60
$40 1,172 $96 7 - - - - - - $40
1,172
kWh
$96
7
kW-months/year
-
-
Tgal
-
-
lb
-
-
$
07: 2.6212 TURN OFF EQUIPMENT DURING BREAKS, REDUCE OPERATING TIME Savings:
$110
Cost:
$100
$110 3,224 - - - - - - - - $110
3,224
kWh
-
-
kW-months/year
-
-
Tgal
-
-
lb
-
-
$
08: 2.7314 REDUCE VENTILATION AIR Savings:
$1,309
Cost:
$400
$1,309 71,805 - - - - - - - - $1,309
71,805
kWh
-
-
kW-months/year
-
-
Tgal
-
-
lb
-
-
$
09: 3.4115 RECOVER AND REUSE COOLING WATER Savings:
$1,536
Cost:
$3,400
- - - - $1,536 480,300 - - - - -
-
kWh
-
-
kW-months/year
$1,536
480,300
Tgal
-
-
lb
-
-
$
10: 3.1192 REDUCE SCRAP PRODUCTION Savings:
$14,060
Cost:
$3,000
- - - - - - $4,700 15,500 $9,360 - -
-
kWh
-
-
kW-months/year
-
-
Tgal
$4,700
15,500
lb
$9,360
-
$
11: 4.5140 RE-ARRANGE EQUIPMENT LAYOUT TO REDUCE HANDLING COSTS Savings:
$55,352
Cost:
$355,000
$(-808) (-6,741) - - - - - - $56,160 - $(-808)
(-6,741)
kWh
-
-
kW-months/year
-
-
Tgal
-
-
lb
$56,160
-
$
12: 4.5150 INSTALL SHELVES / RACKS TO UTILIZE UNUSED SPACE Savings:
$25,776
Cost:
$16,800
- - - - - - $10,800 4,500 $14,976 - -
-
kWh
-
-
kW-months/year
-
-
Tgal
$10,800
4,500
lb
$14,976
-
$
TOTAL RECOMMENDED Savings:
$101,385
Cost:
$379,711
$1,662 98,182 $2,191 157 $1,536 480,300 $15,500 20,000 $80,496 - $1,662
98,182
kWh
$2,191
157
kW-months/year
$1,536
480,300
Tgal
$15,500
20,000
lb
$80,496
-
$
TOTAL IMPLEMENTED Savings:
$3,853
Cost:
$1,117
$2,104 94,372 $1,749 125 - - - - - - $2,104
94,372
kWh
$1,749
125
kW-months/year
-
-
Tgal
-
-
lb
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ Tgal $ lb $ $
Electricity Usage Electricity Demand Water Disposal Solid Waste (non-haz) Personnel Changes Electricity Usage Electricity Demand Water Disposal Solid Waste (non-haz) Personnel Changes