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IAC Assessment: AR0128
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IAC Assessment: AR0128
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IAC Center University of Arkansas
Assessment Year 1997
Principal Product Men's Shoes and Boots
NAICS n/a
SIC 3143 - Men's Footwear, Except Athletic
Sales $10,000,000-$50,000,000
# of Employees 490
Plant Area (Sq.Ft.) 150,000
Annual Production 970,000 Pieces
Production Hrs. Annual 2,125
Location (State) AR
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $213,193 2,863,716 kWh $0.07
Electricity Demand $39,335 10,423 kW-months/year $3.77
Natural Gas $17,225 3,198 MMBtu $5.39
TOTAL ENERGY COSTS $299,742
RECOMMENDED SAVINGS* $230,611 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $171,023
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Solid Waste (non-haz) Personnel Changes Primary Product Electricity Usage Electricity Demand Solid Waste (non-haz) Personnel Changes Primary Product
$ kWh $ kW-months/year $ lb $ $ $ $
01: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$627
Cost:
-
$487 6,448 $140 37 - - - - - - $487
6,448
kWh
$140
37
kW-months/year
-
-
lb
-
-
$
-
-
$
02: 2.7111 REDUCE ILLUMINATION TO MINIMUM NECESSARY LEVELS Savings:
$2,309
Cost:
$278
$1,778 24,033 $531 141 - - - - - - $1,778
24,033
kWh
$531
141
kW-months/year
-
-
lb
-
-
$
-
-
$
03: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$754
Cost:
$420
$586 7,913 $168 45 - - - - - - $586
7,913
kWh
$168
45
kW-months/year
-
-
lb
-
-
$
-
-
$
04: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$3,279
Cost:
$370
$2,546 34,291 $733 194 - - - - - - $2,546
34,291
kWh
$733
194
kW-months/year
-
-
lb
-
-
$
-
-
$
05: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$88
Cost:
$1,230
$68 879 $20 5 - - - - - - $68
879
kWh
$20
5
kW-months/year
-
-
lb
-
-
$
-
-
$
06: 2.6212 TURN OFF EQUIPMENT DURING BREAKS, REDUCE OPERATING TIME Savings:
$954
Cost:
$402
$954 12,896 - - - - - - - - $954
12,896
kWh
-
-
kW-months/year
-
-
lb
-
-
$
-
-
$
07: 3.1192 REDUCE SCRAP PRODUCTION Savings:
$22,337
Cost:
$4,500
- - - - $11,000 35,000 - - $11,337 - -
-
kWh
-
-
kW-months/year
$11,000
35,000
lb
-
-
$
$11,337
-
$
08: 3.5315 LEASE / PURCHASE BALER; SELL CARDBOARD TO RECYCLER Savings:
$3,245
Cost:
-
$(-76) (-293) - - $3,593 92,000 $(-272) - - - $(-76)
(-293)
kWh
-
-
kW-months/year
$3,593
92,000
lb
$(-272)
-
$
-
-
$
09: 4.5140 RE-ARRANGE EQUIPMENT LAYOUT TO REDUCE HANDLING COSTS Savings:
$161,348
Cost:
$400,000
$(-1,215) (-12,896) - - - - $162,563 - - - $(-1,215)
(-12,896)
kWh
-
-
kW-months/year
-
-
lb
$162,563
-
$
-
-
$
10: 4.5150 INSTALL SHELVES / RACKS TO UTILIZE UNUSED SPACE Savings:
$35,670
Cost:
$21,000
- - - - $12,996 5,415 $22,674 - - - -
-
kWh
-
-
kW-months/year
$12,996
5,415
lb
$22,674
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$230,611
Cost:
$428,200
$5,128 73,271 $1,592 422 $27,589 132,415 $184,965 - $11,337 - $5,128
73,271
kWh
$1,592
422
kW-months/year
$27,589
132,415
lb
$184,965
-
$
$11,337
-
$
TOTAL IMPLEMENTED Savings:
$171,023
Cost:
$402,298
$3,687 53,927 $1,452 385 $3,593 92,000 $162,291 - - - $3,687
53,927
kWh
$1,452
385
kW-months/year
$3,593
92,000
lb
$162,291
-
$
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ lb $ $ $ $
Electricity Usage Electricity Demand Solid Waste (non-haz) Personnel Changes Primary Product Electricity Usage Electricity Demand Solid Waste (non-haz) Personnel Changes Primary Product