IAC logo
IAC Assessment: AR0160
Sponsored by:
DOE MESC
IAC logo
IAC Assessment: AR0160
Implementation Grant Funding Opportunity Open
IMPORTANT: The grant program operates on a rolling basis and applications may be submitted at any time, with quarterly reviews.
Learn More
Implementation Grant Funding Opportunity Open
Qualifying* small and medium-sized US manufacturers, that received IAC or Combined Heat and Power Technical Assistance Partnership assessments between 2018 and 2024, can now apply for grants for implementation of assessment recommendations up 50% of qualifying* project costs with a maximum of $300,000 per manufacturer.
IMPORTANT: The grant program now operates on a rolling basis and applications may be submitted at any time through the year, with quarterly reviews.
*See Full Grant Solicitation for full qualification and selection details.
IAC Center University of Arkansas
Assessment Year 1999
Principal Product Aluminum extrusions
NAICS n/a
SIC 3356 - Nonferrous Rolling And Drawing, Nec
Sales $10,000,000-$50,000,000
# of Employees 45
Plant Area (Sq.Ft.) 96,200
Annual Production 12,000,000 Pounds
Production Hrs. Annual 6,022
Location (State) AR
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $93,647 2,730,950 kWh $0.03
Electricity Demand $68,107 9,606 kW-months/year $7.09
Natural Gas $13,685 2,831 MMBtu $4.83
TOTAL ENERGY COSTS $175,439
RECOMMENDED SAVINGS* $253,431 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $133,383
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Solid Waste (non-haz) Personnel Changes Water Consumption Electricity Usage Electricity Demand Solid Waste (non-haz) Personnel Changes Water Consumption
$ kWh $ kW-months/year $ lb $ $ $ Tgal
01: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$2,689
Cost:
$3,628
$1,877 55,100 $812 115 - - - - - - $1,877
55,100
kWh
$812
115
kW-months/year
-
-
lb
-
-
$
-
-
Tgal
02: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$272
Cost:
$1,750
$221 2,931 $51 7 - - - - - - $221
2,931
kWh
$51
7
kW-months/year
-
-
lb
-
-
$
-
-
Tgal
03: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$1,374
Cost:
$50
$1,080 23,154 $294 41 - - - - - - $1,080
23,154
kWh
$294
41
kW-months/year
-
-
lb
-
-
$
-
-
Tgal
04: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$1,246
Cost:
$450
$981 21,102 $265 37 - - - - - - $981
21,102
kWh
$265
37
kW-months/year
-
-
lb
-
-
$
-
-
Tgal
05: 3.4111 USE CLOSED CYCLE PROCESS TO MINIMIZE WASTE WATER PRODUCTION Savings:
$9,048
Cost:
$5,000
$(-5,105) (-150,059) $(-4,333) (-611) - - - - $18,486 - $(-5,105)
(-150,059)
kWh
$(-4,333)
(-611)
kW-months/year
-
-
lb
-
-
$
$18,486
-
Tgal
06: 3.1192 REDUCE SCRAP PRODUCTION Savings:
$120,000
Cost:
$80,000
- - - - $120,000 120,000 - - - - -
-
kWh
-
-
kW-months/year
$120,000
120,000
lb
-
-
$
-
-
Tgal
07: 4.513 RE-ARRANGE EQUIPMENT LAYOUT TO REDUCE LABOR COSTS Savings:
$118,802
Cost:
$300
- - - - - - $118,802 - - - -
-
kWh
-
-
kW-months/year
-
-
lb
$118,802
-
$
-
-
Tgal
TOTAL RECOMMENDED Savings:
$253,431
Cost:
$91,178
$(-946) (-47,772) $(-2,911) (-411) $120,000 120,000 $118,802 - $18,486 - $(-946)
(-47,772)
kWh
$(-2,911)
(-411)
kW-months/year
$120,000
120,000
lb
$118,802
-
$
$18,486
-
Tgal
TOTAL IMPLEMENTED Savings:
$133,383
Cost:
$90,428
$(-1,927) (-68,874) $(-3,176) (-448) $120,000 120,000 - - $18,486 - $(-1,927)
(-68,874)
kWh
$(-3,176)
(-448)
kW-months/year
$120,000
120,000
lb
-
-
$
$18,486
-
Tgal
Savings
Cost
$ kWh $ kW-months/year $ lb $ $ $ Tgal
Electricity Usage Electricity Demand Solid Waste (non-haz) Personnel Changes Water Consumption Electricity Usage Electricity Demand Solid Waste (non-haz) Personnel Changes Water Consumption