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IAC Assessment: AR0160
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IAC Assessment: AR0160
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IAC Center University of Arkansas
Assessment Year 1999
Principal Product Aluminum extrusions
NAICS n/a
SIC 3356 - Nonferrous Rolling And Drawing, Nec
Sales $10,000,000-$50,000,000
# of Employees 45
Plant Area (Sq.Ft.) 96,200
Annual Production 12,000,000 Pounds
Production Hrs. Annual 6,022
Location (State) AR
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $93,647 2,730,950 kWh $0.03
Electricity Demand $68,107 9,606 kW-months/year $7.09
Natural Gas $13,685 2,831 MMBtu $4.83
TOTAL ENERGY COSTS $175,439
RECOMMENDED SAVINGS* $253,431 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $133,383
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Solid Waste (non-haz) Personnel Changes Water Consumption Electricity Usage Electricity Demand Solid Waste (non-haz) Personnel Changes Water Consumption
$ kWh $ kW-months/year $ lb $ $ $ Tgal
01: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$2,689
Cost:
$3,628
$1,877 55,100 $812 115 - - - - - - $1,877
55,100
kWh
$812
115
kW-months/year
-
-
lb
-
-
$
-
-
Tgal
02: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$272
Cost:
$1,750
$221 2,931 $51 7 - - - - - - $221
2,931
kWh
$51
7
kW-months/year
-
-
lb
-
-
$
-
-
Tgal
03: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$1,374
Cost:
$50
$1,080 23,154 $294 41 - - - - - - $1,080
23,154
kWh
$294
41
kW-months/year
-
-
lb
-
-
$
-
-
Tgal
04: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$1,246
Cost:
$450
$981 21,102 $265 37 - - - - - - $981
21,102
kWh
$265
37
kW-months/year
-
-
lb
-
-
$
-
-
Tgal
05: 3.4111 USE CLOSED CYCLE PROCESS TO MINIMIZE WASTE WATER PRODUCTION Savings:
$9,048
Cost:
$5,000
$(-5,105) (-150,059) $(-4,333) (-611) - - - - $18,486 - $(-5,105)
(-150,059)
kWh
$(-4,333)
(-611)
kW-months/year
-
-
lb
-
-
$
$18,486
-
Tgal
06: 3.1192 REDUCE SCRAP PRODUCTION Savings:
$120,000
Cost:
$80,000
- - - - $120,000 120,000 - - - - -
-
kWh
-
-
kW-months/year
$120,000
120,000
lb
-
-
$
-
-
Tgal
07: 4.5130 RE-ARRANGE EQUIPMENT LAYOUT TO REDUCE LABOR COSTS Savings:
$118,802
Cost:
$300
- - - - - - $118,802 - - - -
-
kWh
-
-
kW-months/year
-
-
lb
$118,802
-
$
-
-
Tgal
TOTAL RECOMMENDED Savings:
$253,431
Cost:
$91,178
$(-946) (-47,772) $(-2,911) (-411) $120,000 120,000 $118,802 - $18,486 - $(-946)
(-47,772)
kWh
$(-2,911)
(-411)
kW-months/year
$120,000
120,000
lb
$118,802
-
$
$18,486
-
Tgal
TOTAL IMPLEMENTED Savings:
$133,383
Cost:
$90,428
$(-1,927) (-68,874) $(-3,176) (-448) $120,000 120,000 - - $18,486 - $(-1,927)
(-68,874)
kWh
$(-3,176)
(-448)
kW-months/year
$120,000
120,000
lb
-
-
$
$18,486
-
Tgal
Savings
Cost
$ kWh $ kW-months/year $ lb $ $ $ Tgal
Electricity Usage Electricity Demand Solid Waste (non-haz) Personnel Changes Water Consumption Electricity Usage Electricity Demand Solid Waste (non-haz) Personnel Changes Water Consumption