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IAC Assessment: AS0077
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IAC Assessment: AS0077
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IAC Center Arizona State University
Assessment Year 1993
Principal Product STEEL CASTINGS
NAICS n/a
SIC 3325 - Steel Foundries, Nec
Sales $5,000,000-$10,000,000
# of Employees 110
Plant Area (Sq.Ft.) 0
Annual Production 6,000 Tons
Production Hrs. Annual 2,400
Location (State) AZ
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $2,833,627 61,808,618 kWh $0.05
Natural Gas $226,382 73,044 MMBtu $3.10
TOTAL ENERGY COSTS $3,060,009
RECOMMENDED SAVINGS* $85,251 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $14,829
#|Description Savings
Cost
Status Electricity Usage Natural Gas Electricity Usage Natural Gas
$ kWh $ MMBtu
01: 2.5194 REDESIGN PROCESS Savings:
$15,475
Cost:
$11,000
- - $15,475 4,992 -
-
kWh
$15,475
4,992
MMBtu
02: 2.2511 INSULATE BARE EQUIPMENT Savings:
$10,939
Cost:
$9,136
- - $10,939 3,529 -
-
kWh
$10,939
3,529
MMBtu
03: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$8,200
Cost:
$15,080
$8,200 178,781 - - $8,200
178,781
kWh
-
-
MMBtu
04: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$251
Cost:
$1,440
$251 5,569 - - $251
5,569
kWh
-
-
MMBtu
05: 2.1311 REPLACE ELECTRICALLY-OPERATED EQUIPMENT WITH FOSSIL FUEL EQUIPMENT Savings:
$28,014
Cost:
$135,000
$41,100 480,363 $(-13,086) (-4,221) $41,100
480,363
kWh
$(-13,086)
(-4,221)
MMBtu
06: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$2,281
Cost:
$500
$2,281 49,824 - - $2,281
49,824
kWh
-
-
MMBtu
07: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$18,482
Cost:
$81,500
$18,482 402,989 - - $18,482
402,989
kWh
-
-
MMBtu
08: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$473
Cost:
$2,507
$473 10,258 - - $473
10,258
kWh
-
-
MMBtu
09: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$1,136
Cost:
-
$1,136 24,912 - - $1,136
24,912
kWh
-
-
MMBtu
TOTAL RECOMMENDED Savings:
$85,251
Cost:
$256,163
$71,923 1,152,696 $13,328 4,300 $71,923
1,152,696
kWh
$13,328
4,300
MMBtu
TOTAL IMPLEMENTED Savings:
$14,829
Cost:
$12,143
$3,890 84,994 $10,939 3,529 $3,890
84,994
kWh
$10,939
3,529
MMBtu
Savings
Cost
$ kWh $ MMBtu
Electricity Usage Natural Gas Electricity Usage Natural Gas