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IAC Assessment: AS0085
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IAC Assessment: AS0085
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IAC Center Arizona State University
Assessment Year 1993
Principal Product ALUMINUM CASTINGS
NAICS n/a
SIC 3365 - Aluminum Foundries
Sales $1,000,000-$5,000,000
# of Employees 20
Plant Area (Sq.Ft.) 0
Annual Production 300,000 Pieces
Production Hrs. Annual 2,340
Location (State) AZ
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $84,615 822,392 kWh $0.10
Natural Gas $7,258 2,171 MMBtu $3.34
TOTAL ENERGY COSTS $91,873
RECOMMENDED SAVINGS* $7,311 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $969
#|Description Savings
Cost
Status Electricity Usage Natural Gas Administrative Changes Electricity Usage Natural Gas Administrative Changes
$ kWh $ MMBtu $ $
01: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$194
Cost:
-
$239 2,345 - - $(-45) - $239
2,345
kWh
-
-
MMBtu
$(-45)
-
$
02: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$202
Cost:
$350
$202 2,052 - - - - $202
2,052
kWh
-
-
MMBtu
-
-
$
03: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$107
Cost:
$235
$107 879 - - - - $107
879
kWh
-
-
MMBtu
-
-
$
04: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$580
Cost:
$250
$580 5,569 - - - - $580
5,569
kWh
-
-
MMBtu
-
-
$
05: 2.4314 USE SYNTHETIC LUBRICANT Savings:
$1,447
Cost:
$4,776
$633 6,155 - - $814 - $633
6,155
kWh
-
-
MMBtu
$814
-
$
06: 2.2522 ISOLATE HOT OR COLD EQUIPMENT Savings:
$389
Cost:
-
$389 3,810 - - - - $389
3,810
kWh
-
-
MMBtu
-
-
$
07: 2.2136 INSTALL / REPAIR INSULATION ON STEAM LINES Savings:
$149
Cost:
$129
- - $149 45 - - -
-
kWh
$149
45
MMBtu
-
-
$
08: 2.2414 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT Savings:
$394
Cost:
$1,400
- - $394 118 - - -
-
kWh
$394
118
MMBtu
-
-
$
09: 2.2121 INCREASE AMOUNT OF CONDENSATE RETURNED Savings:
$1,776
Cost:
$500
- - $1,776 532 - - -
-
kWh
$1,776
532
MMBtu
-
-
$
10: 2.1213 DIRECT WARMEST AIR TO COMBUSTION INTAKE Savings:
$374
Cost:
$345
- - $374 112 - - -
-
kWh
$374
112
MMBtu
-
-
$
11: 2.7447 INSTALL VINYL STRIP / HIGH SPEED / AIR CURTAIN DOORS Savings:
$764
Cost:
$500
$193 1,758 $571 171 - - $193
1,758
kWh
$571
171
MMBtu
-
-
$
12: 2.2614 USE COOLING TOWER OR ECONOMIZER TO REPLACE CHILLER COOLING Savings:
$935
Cost:
$3,200
$935 9,086 - - - - $935
9,086
kWh
-
-
MMBtu
-
-
$
TOTAL RECOMMENDED Savings:
$7,311
Cost:
$11,685
$3,278 31,654 $3,264 978 $769 - $3,278
31,654
kWh
$3,264
978
MMBtu
$769
-
$
TOTAL IMPLEMENTED Savings:
$969
Cost:
$250
$969 9,379 - - - - $969
9,379
kWh
-
-
MMBtu
-
-
$
Savings
Cost
$ kWh $ MMBtu $ $
Electricity Usage Natural Gas Administrative Changes Electricity Usage Natural Gas Administrative Changes