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IAC Assessment: AS0205
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IAC Assessment: AS0205
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IAC Center Arizona State University
Assessment Year 1997
Principal Product Anodizing
NAICS n/a
SIC 3471 - Plating And Polishing
Sales $5,000,000-$10,000,000
# of Employees 150
Plant Area (Sq.Ft.) 60,000
Annual Production 1,036,000 Pieces
Production Hrs. Annual 8,760
Location (State) AZ
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $332,834 4,523,447 kWh $0.07
Electricity Demand $19,600 11,135 kW-months/year $1.76
Electricity Fees $24,146 - $ -
Natural Gas $9,574 1,715 MMBtu $5.58
TOTAL ENERGY COSTS $402,029
RECOMMENDED SAVINGS* $53,613 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $17,017
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Water Disposal Solid Waste (non-haz) Personnel Changes Administrative Changes Electricity Usage Electricity Demand Water Disposal Solid Waste (non-haz) Personnel Changes Administrative Changes
$ kWh $ kW-months/year $ Tgal $ lb $ $ $ $
01: 2.7228 AVOID INTRODUCING HOT, HUMID, OR DIRTY AIR INTO HVAC SYSTEM Savings:
$11,182
Cost:
$2,080
$7,607 154,748 $3,575 423 - - - - - - - - $7,607
154,748
kWh
$3,575
423
kW-months/year
-
-
Tgal
-
-
lb
-
-
$
-
-
$
02: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$5,290
Cost:
$7,006
$4,375 88,804 $915 108 - - - - - - - - $4,375
88,804
kWh
$915
108
kW-months/year
-
-
Tgal
-
-
lb
-
-
$
-
-
$
03: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$815
Cost:
$70
$623 12,603 $192 23 - - - - - - - - $623
12,603
kWh
$192
23
kW-months/year
-
-
Tgal
-
-
lb
-
-
$
-
-
$
04: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$2,230
Cost:
$1,092
$1,806 36,635 $424 50 - - - - - - - - $1,806
36,635
kWh
$424
50
kW-months/year
-
-
Tgal
-
-
lb
-
-
$
-
-
$
05: 2.7232 REPLACE EXISTING HVAC UNIT WITH HIGH EFFICIENCY MODEL Savings:
$8,943
Cost:
$7,500
$7,218 146,835 $1,725 204 - - - - - - - - $7,218
146,835
kWh
$1,725
204
kW-months/year
-
-
Tgal
-
-
lb
-
-
$
-
-
$
06: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$714
Cost:
$40
$578 11,723 $136 16 - - - - - - - - $578
11,723
kWh
$136
16
kW-months/year
-
-
Tgal
-
-
lb
-
-
$
-
-
$
07: 2.7111 REDUCE ILLUMINATION TO MINIMUM NECESSARY LEVELS Savings:
$1,901
Cost:
$70
$1,279 26,084 $622 74 - - - - - - - - $1,279
26,084
kWh
$622
74
kW-months/year
-
-
Tgal
-
-
lb
-
-
$
-
-
$
08: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$1,348
Cost:
$1,425
$1,208 24,619 $140 17 - - - - - - - - $1,208
24,619
kWh
$140
17
kW-months/year
-
-
Tgal
-
-
lb
-
-
$
-
-
$
09: 3.4113 TREAT AND REUSE RINSE WATERS Savings:
$4,004
Cost:
$950
- - - - $4,004 1,300,000 - - - - - - -
-
kWh
-
-
kW-months/year
$4,004
1,300,000
Tgal
-
-
lb
-
-
$
-
-
$
10: 3.1191 CHANGE PROCEDURES / EQUIPMENT / OPERATING CONDITIONS Savings:
$15,110
Cost:
$4,500
- - - - - - $5,360 1,000 $9,750 - - - -
-
kWh
-
-
kW-months/year
-
-
Tgal
$5,360
1,000
lb
$9,750
-
$
-
-
$
11: 3.6192 USE A LESS EXPENSIVE METHOD OF WASTE REMOVAL Savings:
$2,076
Cost:
$30
- - - - - - - - - - $2,076 - -
-
kWh
-
-
kW-months/year
-
-
Tgal
-
-
lb
-
-
$
$2,076
-
$
TOTAL RECOMMENDED Savings:
$53,613
Cost:
$24,763
$24,694 502,051 $7,729 915 $4,004 1,300,000 $5,360 1,000 $9,750 - $2,076 - $24,694
502,051
kWh
$7,729
915
kW-months/year
$4,004
1,300,000
Tgal
$5,360
1,000
lb
$9,750
-
$
$2,076
-
$
TOTAL IMPLEMENTED Savings:
$17,017
Cost:
$3,312
$10,614 215,709 $4,327 512 - - - - - - $2,076 - $10,614
215,709
kWh
$4,327
512
kW-months/year
-
-
Tgal
-
-
lb
-
-
$
$2,076
-
$
Savings
Cost
$ kWh $ kW-months/year $ Tgal $ lb $ $ $ $
Electricity Usage Electricity Demand Water Disposal Solid Waste (non-haz) Personnel Changes Administrative Changes Electricity Usage Electricity Demand Water Disposal Solid Waste (non-haz) Personnel Changes Administrative Changes