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IAC Assessment: BD0031
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IAC Assessment: BD0031
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IAC Center Bradley University
Assessment Year 1995
Principal Product Automotive Tubing
NAICS n/a
SIC 3498 - Fabricated Pipe And Fittings
Sales $10,000,000-$50,000,000
# of Employees 80
Plant Area (Sq.Ft.) 40,000
Annual Production 3,000,000 Pieces
Production Hrs. Annual 5,460
Location (State) IL
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $64,052 897,421 kWh $0.07
Natural Gas $5,424 1,170 MMBtu $4.64
TOTAL ENERGY COSTS $69,476
RECOMMENDED SAVINGS* $34,393 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $4,958
#|Description Savings
Cost
Status Electricity Usage Natural Gas Electricity Usage Natural Gas
$ kWh $ MMBtu
01: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$1,441
Cost:
$3,710
$1,441 20,223 - - $1,441
20,223
kWh
-
-
MMBtu
02: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$1,068
Cost:
$420
$1,068 15,240 - - $1,068
15,240
kWh
-
-
MMBtu
03: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$234
Cost:
$346
$234 3,224 - - $234
3,224
kWh
-
-
MMBtu
04: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$529
Cost:
$150
$529 7,327 - - $529
7,327
kWh
-
-
MMBtu
05: 2.6214 SHUT OFF PILOTS IN STANDBY EQUIPMENT Savings:
$87
Cost:
$20
- - $87 19 -
-
kWh
$87
19
MMBtu
06: 2.2511 INSULATE BARE EQUIPMENT Savings:
$1,936
Cost:
$581
$1,936 27,257 - - $1,936
27,257
kWh
-
-
MMBtu
07: 2.1311 REPLACE ELECTRICALLY-OPERATED EQUIPMENT WITH FOSSIL FUEL EQUIPMENT Savings:
$25,529
Cost:
$10,500
$34,064 431,419 $(-8,535) (-1,840) $34,064
431,419
kWh
$(-8,535)
(-1,840)
MMBtu
08: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$3,569
Cost:
$600
$3,569 50,117 - - $3,569
50,117
kWh
-
-
MMBtu
TOTAL RECOMMENDED Savings:
$34,393
Cost:
$16,327
$42,841 554,807 $(-8,448) (-1,821) $42,841
554,807
kWh
$(-8,448)
(-1,821)
MMBtu
TOTAL IMPLEMENTED Savings:
$4,958
Cost:
$1,386
$4,871 68,581 $87 19 $4,871
68,581
kWh
$87
19
MMBtu
Savings
Cost
$ kWh $ MMBtu
Electricity Usage Natural Gas Electricity Usage Natural Gas