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IAC Assessment: BD0046
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IAC Assessment: BD0046
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IAC Center Bradley University
Assessment Year 1996
Principal Product Hydraulic door closers
NAICS n/a
SIC 3429 - Hardware, Nec
Sales $10,000,000-$50,000,000
# of Employees 360
Plant Area (Sq.Ft.) 177,886
Annual Production 1,000,000 Pieces
Production Hrs. Annual 4,160
Location (State) IL
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $326,692 6,533,705 kWh $0.05
Electricity Demand $18,348 28,634 kW-months/year $0.64
Electricity Fees $69,075 - $ -
Natural Gas $95,631 29,296 MMBtu $3.26
TOTAL ENERGY COSTS $608,575
RECOMMENDED SAVINGS* $107,958 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $34,091
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Water Disposal Other Liquid (non-haz) Solid Waste (non-haz) Electricity Usage Electricity Demand Natural Gas Water Disposal Other Liquid (non-haz) Solid Waste (non-haz)
$ kWh $ kW-months/year $ MMBtu $ Tgal $ gal $ lb
01: 2.1311 REPLACE ELECTRICALLY-OPERATED EQUIPMENT WITH FOSSIL FUEL EQUIPMENT Savings:
$34,399
Cost:
$31,000
$40,283 657,386 $4,114 2,099 $(-9,998) (-3,067) - - - - - - $40,283
657,386
kWh
$4,114
2,099
kW-months/year
$(-9,998)
(-3,067)
MMBtu
-
-
Tgal
-
-
gal
-
-
lb
02: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$15,921
Cost:
$36,930
$15,563 322,098 $358 699 - - - - - - - - $15,563
322,098
kWh
$358
699
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
gal
-
-
lb
03: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$4,119
Cost:
$2,550
$4,022 83,236 $97 191 - - - - - - - - $4,022
83,236
kWh
$97
191
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
gal
-
-
lb
04: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$1,521
Cost:
$60
$1,498 31,067 $23 45 - - - - - - - - $1,498
31,067
kWh
$23
45
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
gal
-
-
lb
05: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$1,301
Cost:
$5,169
$1,251 25,791 $50 98 - - - - - - - - $1,251
25,791
kWh
$50
98
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
gal
-
-
lb
06: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$487
Cost:
$750
$477 9,965 $10 20 - - - - - - - - $477
9,965
kWh
$10
20
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
gal
-
-
lb
07: 3.4113 TREAT AND REUSE RINSE WATERS Savings:
$29,772
Cost:
$60,000
- - - - - - $29,772 820,040 - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$29,772
820,040
Tgal
-
-
gal
-
-
lb
08: 3.2123 CONVERT TO HIGH VOLUME LOW PRESSURE (HVLP) PAINT GUNS Savings:
$11,229
Cost:
$650
- - - - - - - - $11,229 118 - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
$11,229
118
gal
-
-
lb
09: 3.5316 CONTRACT A WOOD PALLET RECYCLING COMPANY Savings:
$5,349
Cost:
$370
- - - - - - - - - - $5,349 156,000 -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
gal
$5,349
156,000
lb
10: 3.4115 RECOVER AND REUSE COOLING WATER Savings:
$3,860
Cost:
$8,200
- - - - - - $3,860 1,675,492 - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$3,860
1,675,492
Tgal
-
-
gal
-
-
lb
TOTAL RECOMMENDED Savings:
$107,958
Cost:
$145,679
$63,094 1,129,543 $4,652 3,152 $(-9,998) (-3,067) $33,632 2,495,532 $11,229 118 $5,349 156,000 $63,094
1,129,543
kWh
$4,652
3,152
kW-months/year
$(-9,998)
(-3,067)
MMBtu
$33,632
2,495,532
Tgal
$11,229
118
gal
$5,349
156,000
lb
TOTAL IMPLEMENTED Savings:
$34,091
Cost:
$45,359
$22,334 462,192 $528 1,033 - - - - $11,229 118 - - $22,334
462,192
kWh
$528
1,033
kW-months/year
-
-
MMBtu
-
-
Tgal
$11,229
118
gal
-
-
lb
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ Tgal $ gal $ lb
Electricity Usage Electricity Demand Natural Gas Water Disposal Other Liquid (non-haz) Solid Waste (non-haz) Electricity Usage Electricity Demand Natural Gas Water Disposal Other Liquid (non-haz) Solid Waste (non-haz)