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IAC Assessment: BD0047
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IAC Assessment: BD0047
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IAC Center Bradley University
Assessment Year 1996
Principal Product Automotive electronics
NAICS n/a
SIC 3679 - Electronic Components, Nec
Sales $10,000,000-$50,000,000
# of Employees 400
Plant Area (Sq.Ft.) 130,000
Annual Production 25,000,000 Pieces
Production Hrs. Annual 8,760
Location (State) IL
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $207,854 5,381,301 kWh $0.04
Electricity Demand $115,332 10,984 kW-months/year $10.50
Electricity Fees $14,747 - $ -
Natural Gas $7,578 1,548 MMBtu $4.90
TOTAL ENERGY COSTS $349,032
RECOMMENDED SAVINGS* $33,100 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $11,352
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Water Disposal Solid Waste (non-haz) Electricity Usage Electricity Demand Water Disposal Solid Waste (non-haz)
$ kWh $ kW-months/year $ Tgal $ lb
01: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$5,967
Cost:
$1,000
$4,904 130,422 $1,063 101 - - - - $4,904
130,422
kWh
$1,063
101
kW-months/year
-
-
Tgal
-
-
lb
02: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$3,769
Cost:
$525
$2,681 71,219 $1,088 104 - - - - $2,681
71,219
kWh
$1,088
104
kW-months/year
-
-
Tgal
-
-
lb
03: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$2,287
Cost:
$4,900
$1,776 47,186 $511 49 - - - - $1,776
47,186
kWh
$511
49
kW-months/year
-
-
Tgal
-
-
lb
04: 2.4314 USE SYNTHETIC LUBRICANT Savings:
$2,516
Cost:
$240
$2,094 55,686 $422 40 - - - - $2,094
55,686
kWh
$422
40
kW-months/year
-
-
Tgal
-
-
lb
05: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$1,554
Cost:
$4,416
$733 19,637 $821 78 - - - - $733
19,637
kWh
$821
78
kW-months/year
-
-
Tgal
-
-
lb
06: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$974
Cost:
$525
$818 21,688 $156 15 - - - - $818
21,688
kWh
$156
15
kW-months/year
-
-
Tgal
-
-
lb
07: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$570
Cost:
$723
$414 11,137 $156 15 - - - - $414
11,137
kWh
$156
15
kW-months/year
-
-
Tgal
-
-
lb
08: 3.5315 LEASE / PURCHASE BALER; SELL CARDBOARD TO RECYCLER Savings:
$10,300
Cost:
$25,000
- - - - - - $10,300 160,000 -
-
kWh
-
-
kW-months/year
-
-
Tgal
$10,300
160,000
lb
09: 3.4151 MINIMIZE WATER USAGE Savings:
$3,512
Cost:
$8,000
- - - - $3,512 620,500 - - -
-
kWh
-
-
kW-months/year
$3,512
620,500
Tgal
-
-
lb
10: 3.5212 REGRIND, REUSE, OR SELL SCRAP PLASTIC PARTS Savings:
$1,651
Cost:
$370
- - - - - - $1,651 33,016 -
-
kWh
-
-
kW-months/year
-
-
Tgal
$1,651
33,016
lb
TOTAL RECOMMENDED Savings:
$33,100
Cost:
$45,699
$13,420 356,975 $4,217 402 $3,512 620,500 $11,951 193,016 $13,420
356,975
kWh
$4,217
402
kW-months/year
$3,512
620,500
Tgal
$11,951
193,016
lb
TOTAL IMPLEMENTED Savings:
$11,352
Cost:
$11,564
$8,645 230,070 $2,707 258 - - - - $8,645
230,070
kWh
$2,707
258
kW-months/year
-
-
Tgal
-
-
lb
Savings
Cost
$ kWh $ kW-months/year $ Tgal $ lb
Electricity Usage Electricity Demand Water Disposal Solid Waste (non-haz) Electricity Usage Electricity Demand Water Disposal Solid Waste (non-haz)