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IAC Assessment: BD0049
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IAC Assessment: BD0049
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IAC Center Bradley University
Assessment Year 1996
Principal Product Aluminum Castings
NAICS n/a
SIC 3365 - Aluminum Foundries
Sales $10,000,000-$50,000,000
# of Employees 90
Plant Area (Sq.Ft.) 60,000
Annual Production 1,000,000 Pieces
Production Hrs. Annual 4,160
Location (State) IL
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $65,678 1,460,727 kWh $0.04
Electricity Demand $9,912 4,166 kW-months/year $2.38
Electricity Fees $13,343 - $ -
Natural Gas $114,580 30,644 MMBtu $3.74
TOTAL ENERGY COSTS $246,111
RECOMMENDED SAVINGS* $72,553 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $30,711
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Solid Waste (non-haz) Administrative Changes Electricity Usage Electricity Demand Solid Waste (non-haz) Administrative Changes
$ kWh $ kW-months/year $ lb $ $
01: 2.8113 PURCHASE GAS DIRECTLY FROM A CONTRACT GAS SUPPLIER Savings:
$30,711
Cost:
$1,500
- - - - - - $30,711 - -
-
kWh
-
-
kW-months/year
-
-
lb
$30,711
-
$
02: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$1,901
Cost:
$1,050
$1,706 56,858 $195 82 - - - - $1,706
56,858
kWh
$195
82
kW-months/year
-
-
lb
-
-
$
03: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$1,535
Cost:
$5,880
$1,251 41,618 $284 119 - - - - $1,251
41,618
kWh
$284
119
kW-months/year
-
-
lb
-
-
$
04: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$731
Cost:
$750
$616 20,516 $115 48 - - - - $616
20,516
kWh
$115
48
kW-months/year
-
-
lb
-
-
$
05: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$515
Cost:
$1,220
$416 13,775 $99 42 - - - - $416
13,775
kWh
$99
42
kW-months/year
-
-
lb
-
-
$
06: 3.5221 RECYCLE CASTING SAND Savings:
$37,160
Cost:
$250,000
- - - - $37,160 1,428,000 - - -
-
kWh
-
-
kW-months/year
$37,160
1,428,000
lb
-
-
$
TOTAL RECOMMENDED Savings:
$72,553
Cost:
$260,400
$3,989 132,767 $693 291 $37,160 1,428,000 $30,711 - $3,989
132,767
kWh
$693
291
kW-months/year
$37,160
1,428,000
lb
$30,711
-
$
TOTAL IMPLEMENTED Savings:
$30,711
Cost:
$1,500
- - - - - - $30,711 - -
-
kWh
-
-
kW-months/year
-
-
lb
$30,711
-
$
Savings
Cost
$ kWh $ kW-months/year $ lb $ $
Electricity Usage Electricity Demand Solid Waste (non-haz) Administrative Changes Electricity Usage Electricity Demand Solid Waste (non-haz) Administrative Changes