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IAC Assessment: BD0056
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IAC Assessment: BD0056
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IAC Center Bradley University
Assessment Year 1996
Principal Product Residential Garage Doors
NAICS n/a
SIC 3442 - Metal Doors, Sash, And Trim
Sales $10,000,000-$50,000,000
# of Employees 158
Plant Area (Sq.Ft.) 90,000
Annual Production 137,800 Pieces
Production Hrs. Annual 6,240
Location (State) IL
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $58,754 1,730,657 kWh $0.03
Electricity Demand $31,934 4,480 kW-months/year $7.13
Electricity Fees $7,084 - $ -
Natural Gas $13,353 5,507 MMBtu $2.42
TOTAL ENERGY COSTS $160,750
RECOMMENDED SAVINGS* $26,837 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $23,556
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Water Disposal Personnel Changes Ancillary Material Cost Water Consumption Electricity Usage Electricity Demand Water Disposal Personnel Changes Ancillary Material Cost Water Consumption
$ kWh $ kW-months/year $ Tgal $ $ $ $ $ Tgal
01: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$1,744
Cost:
$7,010
$1,062 33,411 $682 48 - - - - - - - - $1,062
33,411
kWh
$682
48
kW-months/year
-
-
Tgal
-
-
$
-
-
$
-
-
Tgal
02: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$1,746
Cost:
$3,208
$853 26,671 $893 63 - - - - - - - - $853
26,671
kWh
$893
63
kW-months/year
-
-
Tgal
-
-
$
-
-
$
-
-
Tgal
03: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$1,033
Cost:
$825
$573 17,878 $460 32 - - - - - - - - $573
17,878
kWh
$460
32
kW-months/year
-
-
Tgal
-
-
$
-
-
$
-
-
Tgal
04: 2.4314 USE SYNTHETIC LUBRICANT Savings:
$546
Cost:
$175
$384 12,016 $162 11 - - - - - - - - $384
12,016
kWh
$162
11
kW-months/year
-
-
Tgal
-
-
$
-
-
$
-
-
Tgal
05: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$1,490
Cost:
$900
$1,490 46,600 - - - - - - - - - - $1,490
46,600
kWh
-
-
kW-months/year
-
-
Tgal
-
-
$
-
-
$
-
-
Tgal
06: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$410
Cost:
$400
$410 12,896 - - - - - - - - - - $410
12,896
kWh
-
-
kW-months/year
-
-
Tgal
-
-
$
-
-
$
-
-
Tgal
07: 3.4115 RECOVER AND REUSE COOLING WATER Savings:
$16,777
Cost:
$3,600
$(-925) (-29,015) - - $11,007 11,007,360 $(-350) - - - $7,045 - $(-925)
(-29,015)
kWh
-
-
kW-months/year
$11,007
11,007,360
Tgal
$(-350)
-
$
-
-
$
$7,045
-
Tgal
08: 3.2123 CONVERT TO HIGH VOLUME LOW PRESSURE (HVLP) PAINT GUNS Savings:
$1,702
Cost:
$750
- - - - - - - - $1,702 - - - -
-
kWh
-
-
kW-months/year
-
-
Tgal
-
-
$
$1,702
-
$
-
-
Tgal
09: 3.4158 USE MINIMUM COOLING WATER TO BEARINGS Savings:
$1,389
Cost:
$425
- - - - $847 846,768 - - - - $542 - -
-
kWh
-
-
kW-months/year
$847
846,768
Tgal
-
-
$
-
-
$
$542
-
Tgal
TOTAL RECOMMENDED Savings:
$26,837
Cost:
$17,293
$3,847 120,457 $2,197 154 $11,854 11,854,128 $(-350) - $1,702 - $7,587 - $3,847
120,457
kWh
$2,197
154
kW-months/year
$11,854
11,854,128
Tgal
$(-350)
-
$
$1,702
-
$
$7,587
-
Tgal
TOTAL IMPLEMENTED Savings:
$23,556
Cost:
$15,543
$2,890 90,563 $1,575 111 $11,854 11,854,128 $(-350) - - - $7,587 - $2,890
90,563
kWh
$1,575
111
kW-months/year
$11,854
11,854,128
Tgal
$(-350)
-
$
-
-
$
$7,587
-
Tgal
Savings
Cost
$ kWh $ kW-months/year $ Tgal $ $ $ $ $ Tgal
Electricity Usage Electricity Demand Water Disposal Personnel Changes Ancillary Material Cost Water Consumption Electricity Usage Electricity Demand Water Disposal Personnel Changes Ancillary Material Cost Water Consumption