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IAC Assessment: BD0057
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IAC Assessment: BD0057
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IAC Center Bradley University
Assessment Year 1996
Principal Product Garage Door Springs and Tracks
NAICS n/a
SIC 3442 - Metal Doors, Sash, And Trim
Sales $10,000,000-$50,000,000
# of Employees 190
Plant Area (Sq.Ft.) 274,000
Annual Production 184,000 Pieces
Production Hrs. Annual 6,240
Location (State) IL
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $59,333 1,747,069 kWh $0.03
Electricity Demand $32,192 4,526 kW-months/year $7.11
Electricity Fees $7,172 - $ -
Natural Gas $41,404 17,083 MMBtu $2.42
TOTAL ENERGY COSTS $176,953
RECOMMENDED SAVINGS* $31,629 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $10,361
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Water Disposal Personnel Changes Administrative Changes Ancillary Material Cost Water Consumption Electricity Usage Electricity Demand Water Disposal Personnel Changes Administrative Changes Ancillary Material Cost Water Consumption
$ kWh $ kW-months/year $ Tgal $ $ $ $ $ $ $ Tgal
01: 2.4226 USE / PURCHASE OPTIMUM SIZED COMPRESSOR Savings:
$13,789
Cost:
$27,000
$2,788 87,339 $5,636 397 $3,943 5,553,600 - - $1,422 - - - - - $2,788
87,339
kWh
$5,636
397
kW-months/year
$3,943
5,553,600
Tgal
-
-
$
$1,422
-
$
-
-
$
-
-
Tgal
02: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$5,882
Cost:
$2,625
$3,029 94,959 $2,853 201 - - - - - - - - - - $3,029
94,959
kWh
$2,853
201
kW-months/year
-
-
Tgal
-
-
$
-
-
$
-
-
$
-
-
Tgal
03: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$4,861
Cost:
$6,766
$2,562 79,132 $2,299 162 - - - - - - - - - - $2,562
79,132
kWh
$2,299
162
kW-months/year
-
-
Tgal
-
-
$
-
-
$
-
-
$
-
-
Tgal
04: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$3,689
Cost:
$6,130
$2,245 70,340 $1,444 102 - - - - - - - - - - $2,245
70,340
kWh
$1,444
102
kW-months/year
-
-
Tgal
-
-
$
-
-
$
-
-
$
-
-
Tgal
05: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$245
Cost:
$300
$245 7,620 - - - - - - - - - - - - $245
7,620
kWh
-
-
kW-months/year
-
-
Tgal
-
-
$
-
-
$
-
-
$
-
-
Tgal
06: 3.2123 CONVERT TO HIGH VOLUME LOW PRESSURE (HVLP) PAINT GUNS Savings:
$1,597
Cost:
$750
- - - - - - - - - - $1,597 - - - -
-
kWh
-
-
kW-months/year
-
-
Tgal
-
-
$
-
-
$
$1,597
-
$
-
-
Tgal
07: 3.4115 RECOVER AND REUSE COOLING WATER Savings:
$1,566
Cost:
$3,018
$(-420) (-6,155) - - - - $(-150) - - - - - $2,136 - $(-420)
(-6,155)
kWh
-
-
kW-months/year
-
-
Tgal
$(-150)
-
$
-
-
$
-
-
$
$2,136
-
Tgal
TOTAL RECOMMENDED Savings:
$31,629
Cost:
$46,589
$10,449 333,235 $12,232 862 $3,943 5,553,600 $(-150) - $1,422 - $1,597 - $2,136 - $10,449
333,235
kWh
$12,232
862
kW-months/year
$3,943
5,553,600
Tgal
$(-150)
-
$
$1,422
-
$
$1,597
-
$
$2,136
-
Tgal
TOTAL IMPLEMENTED Savings:
$10,361
Cost:
$16,214
$4,632 150,937 $3,743 264 - - $(-150) - - - - - $2,136 - $4,632
150,937
kWh
$3,743
264
kW-months/year
-
-
Tgal
$(-150)
-
$
-
-
$
-
-
$
$2,136
-
Tgal
Savings
Cost
$ kWh $ kW-months/year $ Tgal $ $ $ $ $ $ $ Tgal
Electricity Usage Electricity Demand Water Disposal Personnel Changes Administrative Changes Ancillary Material Cost Water Consumption Electricity Usage Electricity Demand Water Disposal Personnel Changes Administrative Changes Ancillary Material Cost Water Consumption