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IAC Assessment: BD0059
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IAC Assessment: BD0059
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IAC Center Bradley University
Assessment Year 1996
Principal Product Garage Doors and Door Hardware
NAICS n/a
SIC 3442 - Metal Doors, Sash, And Trim
Sales $10,000,000-$50,000,000
# of Employees 101
Plant Area (Sq.Ft.) 133,900
Annual Production 199,000 Pieces
Production Hrs. Annual 4,420
Location (State) IL
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $55,278 1,628,664 kWh $0.03
Electricity Demand $30,088 2,098 kW-months/year $14.34
Electricity Fees $6,654 - $ -
Natural Gas $18,130 7,463 MMBtu $2.43
TOTAL ENERGY COSTS $134,196
RECOMMENDED SAVINGS* $42,796 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $31,534
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Water Disposal Solid Waste (non-haz) Administrative Changes Ancillary Material Cost Water Consumption Electricity Usage Electricity Demand Water Disposal Solid Waste (non-haz) Administrative Changes Ancillary Material Cost Water Consumption
$ kWh $ kW-months/year $ Tgal $ lb $ $ $ $ $ Tgal
01: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$1,814
Cost:
$3,671
$821 25,791 $993 70 - - - - - - - - - - $821
25,791
kWh
$993
70
kW-months/year
-
-
Tgal
-
-
lb
-
-
$
-
-
$
-
-
Tgal
02: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$1,601
Cost:
$6,270
$834 26,084 $767 54 - - - - - - - - - - $834
26,084
kWh
$767
54
kW-months/year
-
-
Tgal
-
-
lb
-
-
$
-
-
$
-
-
Tgal
03: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$1,408
Cost:
$750
$1,408 44,256 - - - - - - - - - - - - $1,408
44,256
kWh
-
-
kW-months/year
-
-
Tgal
-
-
lb
-
-
$
-
-
$
-
-
Tgal
04: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$1,101
Cost:
$825
$537 16,999 $564 40 - - - - - - - - - - $537
16,999
kWh
$564
40
kW-months/year
-
-
Tgal
-
-
lb
-
-
$
-
-
$
-
-
Tgal
05: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$543
Cost:
$750
$543 16,999 - - - - - - - - - - - - $543
16,999
kWh
-
-
kW-months/year
-
-
Tgal
-
-
lb
-
-
$
-
-
$
-
-
Tgal
06: 4.4310 TRAIN OPERATORS FOR MAXIMUM OPERATING EFFICIENCY Savings:
$26,027
Cost:
$7,500
- - - - - - $1,327 147,420 - - $24,700 - - - -
-
kWh
-
-
kW-months/year
-
-
Tgal
$1,327
147,420
lb
-
-
$
$24,700
-
$
-
-
Tgal
07: 3.5316 CONTRACT A WOOD PALLET RECYCLING COMPANY Savings:
$9,618
Cost:
$370
- - - - - - $4,423 516,600 $5,195 - - - - - -
-
kWh
-
-
kW-months/year
-
-
Tgal
$4,423
516,600
lb
$5,195
-
$
-
-
$
-
-
Tgal
08: 3.4158 USE MINIMUM COOLING WATER TO BEARINGS Savings:
$684
Cost:
$425
- - - - $318 365,508 - - - - - - $366 - -
-
kWh
-
-
kW-months/year
$318
365,508
Tgal
-
-
lb
-
-
$
-
-
$
$366
-
Tgal
TOTAL RECOMMENDED Savings:
$42,796
Cost:
$20,561
$4,143 130,129 $2,324 164 $318 365,508 $5,750 664,020 $5,195 - $24,700 - $366 - $4,143
130,129
kWh
$2,324
164
kW-months/year
$318
365,508
Tgal
$5,750
664,020
lb
$5,195
-
$
$24,700
-
$
$366
-
Tgal
TOTAL IMPLEMENTED Savings:
$31,534
Cost:
$18,616
$3,063 96,131 $1,760 124 $318 365,508 $1,327 147,420 - - $24,700 - $366 - $3,063
96,131
kWh
$1,760
124
kW-months/year
$318
365,508
Tgal
$1,327
147,420
lb
-
-
$
$24,700
-
$
$366
-
Tgal
Savings
Cost
$ kWh $ kW-months/year $ Tgal $ lb $ $ $ $ $ Tgal
Electricity Usage Electricity Demand Water Disposal Solid Waste (non-haz) Administrative Changes Ancillary Material Cost Water Consumption Electricity Usage Electricity Demand Water Disposal Solid Waste (non-haz) Administrative Changes Ancillary Material Cost Water Consumption