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IAC Assessment: BD0060
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IAC Assessment: BD0060
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IAC Center Bradley University
Assessment Year 1996
Principal Product Sewer Cleaners
NAICS n/a
SIC 3589 - Service Industry Machinery, Nec
Sales $50,000,000-$100,000,000
# of Employees 300
Plant Area (Sq.Ft.) 240,000
Annual Production 342 Pieces
Production Hrs. Annual 7,488
Location (State) IL
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $120,749 3,031,653 kWh $0.04
Electricity Demand $87,817 7,199 kW-months/year $12.20
Electricity Fees $13,621 - $ -
Natural Gas $79,526 24,549 MMBtu $3.24
TOTAL ENERGY COSTS $349,189
RECOMMENDED SAVINGS* $222,486 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $210,717
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Water Disposal Other Liquid (haz) Personnel Changes Ancillary Material Cost Water Consumption Electricity Usage Electricity Demand Water Disposal Other Liquid (haz) Personnel Changes Ancillary Material Cost Water Consumption
$ kWh $ kW-months/year $ Tgal $ gal $ $ $ $ $ Tgal
01: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$9,949
Cost:
$3,500
$6,653 167,057 $3,296 270 - - - - - - - - - - $6,653
167,057
kWh
$3,296
270
kW-months/year
-
-
Tgal
-
-
gal
-
-
$
-
-
$
-
-
Tgal
02: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$5,990
Cost:
$17,287
$2,990 75,029 $3,000 246 - - - - - - - - - - $2,990
75,029
kWh
$3,000
246
kW-months/year
-
-
Tgal
-
-
gal
-
-
$
-
-
$
-
-
Tgal
03: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$3,318
Cost:
$1,200
$3,318 83,236 - - - - - - - - - - - - $3,318
83,236
kWh
-
-
kW-months/year
-
-
Tgal
-
-
gal
-
-
$
-
-
$
-
-
Tgal
04: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$1,948
Cost:
$3,740
$1,424 35,756 $524 43 - - - - - - - - - - $1,424
35,756
kWh
$524
43
kW-months/year
-
-
Tgal
-
-
gal
-
-
$
-
-
$
-
-
Tgal
05: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$1,874
Cost:
$750
$1,874 47,186 - - - - - - - - - - - - $1,874
47,186
kWh
-
-
kW-months/year
-
-
Tgal
-
-
gal
-
-
$
-
-
$
-
-
Tgal
06: 3.2123 CONVERT TO HIGH VOLUME LOW PRESSURE (HVLP) PAINT GUNS Savings:
$171,645
Cost:
$4,370
- - - - - - - - - - $171,645 - - - -
-
kWh
-
-
kW-months/year
-
-
Tgal
-
-
gal
-
-
$
$171,645
-
$
-
-
Tgal
07: 3.3125 USE DISTILLATION, EVAPORATION TO REMOVE CONTAMINANTS Savings:
$23,857
Cost:
$18,500
$(-369) (-9,379) - - - - $10,786 6,592 $(-5,018) - $18,458 - - - $(-369)
(-9,379)
kWh
-
-
kW-months/year
-
-
Tgal
$10,786
6,592
gal
$(-5,018)
-
$
$18,458
-
$
-
-
Tgal
08: 3.5311 RECOVER AND REUSE WASTE MATERIAL Savings:
$3,905
Cost:
$1,000
$(-32) (-2,345) $(-99) (-8) $2,831 637,707 - - - - - - $1,205 - $(-32)
(-2,345)
kWh
$(-99)
(-8)
kW-months/year
$2,831
637,707
Tgal
-
-
gal
-
-
$
-
-
$
$1,205
-
Tgal
TOTAL RECOMMENDED Savings:
$222,486
Cost:
$50,347
$15,858 396,540 $6,721 551 $2,831 637,707 $10,786 6,592 $(-5,018) - $190,103 - $1,205 - $15,858
396,540
kWh
$6,721
551
kW-months/year
$2,831
637,707
Tgal
$10,786
6,592
gal
$(-5,018)
-
$
$190,103
-
$
$1,205
-
Tgal
TOTAL IMPLEMENTED Savings:
$210,717
Cost:
$31,310
$11,026 276,670 $3,820 313 - - $10,786 6,592 $(-5,018) - $190,103 - - - $11,026
276,670
kWh
$3,820
313
kW-months/year
-
-
Tgal
$10,786
6,592
gal
$(-5,018)
-
$
$190,103
-
$
-
-
Tgal
Savings
Cost
$ kWh $ kW-months/year $ Tgal $ gal $ $ $ $ $ Tgal
Electricity Usage Electricity Demand Water Disposal Other Liquid (haz) Personnel Changes Ancillary Material Cost Water Consumption Electricity Usage Electricity Demand Water Disposal Other Liquid (haz) Personnel Changes Ancillary Material Cost Water Consumption