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IAC Assessment: BD0061
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IAC Assessment: BD0061
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IAC Center Bradley University
Assessment Year 1996
Principal Product Automotive Parts
NAICS n/a
SIC 3089 - Plastics Products, Nec
Sales $10,000,000-$50,000,000
# of Employees 157
Plant Area (Sq.Ft.) 198,114
Annual Production 100,000 Pieces
Production Hrs. Annual 6,240
Location (State) IL
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $419,602 9,222,157 kWh $0.05
Natural Gas $224,711 67,678 MMBtu $3.32
TOTAL ENERGY COSTS $701,831
RECOMMENDED SAVINGS* $96,699 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $4,482
#|Description Savings
Cost
Status Electricity Usage Personnel Changes Ancillary Material Cost Electricity Usage Personnel Changes Ancillary Material Cost
$ kWh $ $ $ $
01: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$12,793
Cost:
$26,520
$12,793 281,067 - - - - $12,793
281,067
kWh
-
-
$
-
-
$
02: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$4,482
Cost:
$10,728
$4,482 98,476 - - - - $4,482
98,476
kWh
-
-
$
-
-
$
03: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$2,554
Cost:
$2,250
$2,554 56,272 - - - - $2,554
56,272
kWh
-
-
$
-
-
$
04: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$1,409
Cost:
$450
$1,409 31,067 - - - - $1,409
31,067
kWh
-
-
$
-
-
$
05: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$674
Cost:
$400
$674 14,947 - - - - $674
14,947
kWh
-
-
$
-
-
$
06: 3.2123 CONVERT TO HIGH VOLUME LOW PRESSURE (HVLP) PAINT GUNS Savings:
$20,800
Cost:
$2,790
- - - - $20,800 - -
-
kWh
-
-
$
$20,800
-
$
07: 3.5315 LEASE / PURCHASE BALER; SELL CARDBOARD TO RECYCLER Savings:
$53,987
Cost:
$7,000
- - $(-1,068) - $55,055 - -
-
kWh
$(-1,068)
-
$
$55,055
-
$
TOTAL RECOMMENDED Savings:
$96,699
Cost:
$50,138
$21,912 481,829 $(-1,068) - $75,855 - $21,912
481,829
kWh
$(-1,068)
-
$
$75,855
-
$
TOTAL IMPLEMENTED Savings:
$4,482
Cost:
$10,728
$4,482 98,476 - - - - $4,482
98,476
kWh
-
-
$
-
-
$
Savings
Cost
$ kWh $ $ $ $
Electricity Usage Personnel Changes Ancillary Material Cost Electricity Usage Personnel Changes Ancillary Material Cost