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IAC Assessment: BD0066
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IAC Assessment: BD0066
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IAC Center Bradley University
Assessment Year 1996
Principal Product Drill Bits
NAICS n/a
SIC 3545 - Machine Tool Accessories
Sales $10,000,000-$50,000,000
# of Employees 110
Plant Area (Sq.Ft.) 37,000
Annual Production 480,000 Pieces
Production Hrs. Annual 7,488
Location (State) IL
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $36,289 890,973 kWh $0.04
Electricity Demand $43,291 3,558 kW-months/year $12.17
Electricity Fees $808 - $ -
Natural Gas $5,333 1,372 MMBtu $3.89
TOTAL ENERGY COSTS $91,713
RECOMMENDED SAVINGS* $27,997 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* -
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Water Disposal Personnel Changes Ancillary Material Cost Water Consumption Electricity Usage Electricity Demand Water Disposal Personnel Changes Ancillary Material Cost Water Consumption
$ kWh $ kW-months/year $ Tgal $ $ $ $ $ Tgal
01: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$7,659
Cost:
$13,160
$5,402 154,455 $2,257 185 - - - - - - - - $5,402
154,455
kWh
$2,257
185
kW-months/year
-
-
Tgal
-
-
$
-
-
$
-
-
Tgal
02: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$4,399
Cost:
$3,000
$4,399 90,270 - - - - - - - - - - $4,399
90,270
kWh
-
-
kW-months/year
-
-
Tgal
-
-
$
-
-
$
-
-
Tgal
03: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$2,583
Cost:
$600
$1,619 46,307 $964 79 - - - - - - - - $1,619
46,307
kWh
$964
79
kW-months/year
-
-
Tgal
-
-
$
-
-
$
-
-
Tgal
04: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$2,522
Cost:
$5,789
$1,552 44,256 $970 80 - - - - - - - - $1,552
44,256
kWh
$970
80
kW-months/year
-
-
Tgal
-
-
$
-
-
$
-
-
Tgal
05: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$2,179
Cost:
$1,275
$1,407 40,152 $772 64 - - - - - - - - $1,407
40,152
kWh
$772
64
kW-months/year
-
-
Tgal
-
-
$
-
-
$
-
-
Tgal
06: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$698
Cost:
$812
$458 13,189 $240 20 - - - - - - - - $458
13,189
kWh
$240
20
kW-months/year
-
-
Tgal
-
-
$
-
-
$
-
-
Tgal
07: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$499
Cost:
$557
$352 9,965 $147 12 - - - - - - - - $352
9,965
kWh
$147
12
kW-months/year
-
-
Tgal
-
-
$
-
-
$
-
-
Tgal
08: 3.5315 LEASE / PURCHASE BALER; SELL CARDBOARD TO RECYCLER Savings:
$6,255
Cost:
$7,500
- - - - - - $(-555) - $6,810 - - - -
-
kWh
-
-
kW-months/year
-
-
Tgal
$(-555)
-
$
$6,810
-
$
-
-
Tgal
09: 3.4151 MINIMIZE WATER USAGE Savings:
$1,203
Cost:
$1,860
- - - - $521 152,880 - - - - $682 - -
-
kWh
-
-
kW-months/year
$521
152,880
Tgal
-
-
$
-
-
$
$682
-
Tgal
TOTAL RECOMMENDED Savings:
$27,997
Cost:
$34,553
$15,189 398,594 $5,350 440 $521 152,880 $(-555) - $6,810 - $682 - $15,189
398,594
kWh
$5,350
440
kW-months/year
$521
152,880
Tgal
$(-555)
-
$
$6,810
-
$
$682
-
Tgal
TOTAL IMPLEMENTED Savings:
-
Cost:
-
- - - - - - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
Tgal
-
-
$
-
-
$
-
-
Tgal
Savings
Cost
$ kWh $ kW-months/year $ Tgal $ $ $ $ $ Tgal
Electricity Usage Electricity Demand Water Disposal Personnel Changes Ancillary Material Cost Water Consumption Electricity Usage Electricity Demand Water Disposal Personnel Changes Ancillary Material Cost Water Consumption