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IAC Assessment: BD0067
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IAC Assessment: BD0067
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IAC Center Bradley University
Assessment Year 1996
Principal Product Forged Steel
NAICS n/a
SIC 3462 - Iron And Steel Forgings
Sales $50,000,000-$100,000,000
# of Employees 100
Plant Area (Sq.Ft.) 122,000
Annual Production 4,400 Tons
Production Hrs. Annual 2,080
Location (State) IL
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $64,700 2,517,585 kWh $0.03
Electricity Demand $56,538 8,818 kW-months/year $6.41
Electricity Fees $12,427 - $ -
Natural Gas $356,195 136,617 MMBtu $2.61
TOTAL ENERGY COSTS $513,827
RECOMMENDED SAVINGS* $35,267 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* -
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Water Disposal Solid Waste (non-haz) Personnel Changes Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Water Disposal Solid Waste (non-haz) Personnel Changes Ancillary Material Cost
$ kWh $ kW-months/year $ MMBtu $ Tgal $ lb $ $ $ $
01: 2.7231 USE RADIANT HEATER FOR SPOT HEATING Savings:
$8,237
Cost:
$7,500
- - - - $8,237 3,282 - - - - - - - - -
-
kWh
-
-
kW-months/year
$8,237
3,282
MMBtu
-
-
Tgal
-
-
lb
-
-
$
-
-
$
02: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$4,102
Cost:
$19,430
$1,971 76,788 $2,131 332 - - - - - - - - - - $1,971
76,788
kWh
$2,131
332
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
lb
-
-
$
-
-
$
03: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$3,518
Cost:
$5,540
$1,573 61,254 $1,561 244 - - - - - - $88 - $296 - $1,573
61,254
kWh
$1,561
244
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
lb
$88
-
$
$296
-
$
04: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$1,602
Cost:
$600
$647 25,205 $955 149 - - - - - - - - - - $647
25,205
kWh
$955
149
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
lb
-
-
$
-
-
$
05: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$771
Cost:
$600
$404 15,826 $367 57 - - - - - - - - - - $404
15,826
kWh
$367
57
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
lb
-
-
$
-
-
$
06: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$634
Cost:
$1,527
$299 11,723 $335 52 - - - - - - - - - - $299
11,723
kWh
$335
52
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
lb
-
-
$
-
-
$
07: 3.5217 REUSE / RECYCLE/ SELL PAPER PRODUCTS Savings:
$8,635
Cost:
$7,000
- - - - - - - - $3,000 - $(-935) - $6,570 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
$3,000
-
lb
$(-935)
-
$
$6,570
-
$
08: 3.4115 RECOVER AND REUSE COOLING WATER Savings:
$7,768
Cost:
$18,570
$(-300) (-11,723) $(-323) (-50) - - $8,391 4,073,472 - - - - - - $(-300)
(-11,723)
kWh
$(-323)
(-50)
kW-months/year
-
-
MMBtu
$8,391
4,073,472
Tgal
-
-
lb
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$35,267
Cost:
$60,767
$4,594 179,073 $5,026 784 $8,237 3,282 $8,391 4,073,472 $3,000 - $(-847) - $6,866 - $4,594
179,073
kWh
$5,026
784
kW-months/year
$8,237
3,282
MMBtu
$8,391
4,073,472
Tgal
$3,000
-
lb
$(-847)
-
$
$6,866
-
$
TOTAL IMPLEMENTED Savings:
-
Cost:
-
- - - - - - - - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
lb
-
-
$
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ Tgal $ lb $ $ $ $
Electricity Usage Electricity Demand Natural Gas Water Disposal Solid Waste (non-haz) Personnel Changes Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Water Disposal Solid Waste (non-haz) Personnel Changes Ancillary Material Cost