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IAC Assessment: BD0070
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IAC Assessment: BD0070
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IAC Center Bradley University
Assessment Year 1996
Principal Product Sanitairyware
NAICS n/a
SIC 3261 - Vitreous Plumbing Fixtures
Sales $10,000,000-$50,000,000
# of Employees 250
Plant Area (Sq.Ft.) 425,212
Annual Production 1,300,000 Pieces
Production Hrs. Annual 2,470
Location (State) IL
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $246,214 6,674,385 kWh $0.04
Electricity Demand $135,862 14,436 kW-months/year $9.41
Electricity Fees $51,493 - $ -
Natural Gas $678,805 251,313 MMBtu $2.70
TOTAL ENERGY COSTS $1,248,374
RECOMMENDED SAVINGS* $230,483 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* -
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Personnel Changes Primary Raw Material Water Consumption Electricity Usage Electricity Demand Natural Gas Personnel Changes Primary Raw Material Water Consumption
$ kWh $ kW-months/year $ MMBtu $ $ $ $ $ Tgal
01: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$15,283
Cost:
$2,760
- - - - $16,213 6,249 $(-930) - - - - - -
-
kWh
-
-
kW-months/year
$16,213
6,249
MMBtu
$(-930)
-
$
-
-
$
-
-
Tgal
02: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$12,354
Cost:
$18,480
$9,604 283,411 $2,750 292 - - - - - - - - $9,604
283,411
kWh
$2,750
292
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
-
-
Tgal
03: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$3,836
Cost:
$7,312
$1,943 57,444 $1,893 201 - - - - - - - - $1,943
57,444
kWh
$1,893
201
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
-
-
Tgal
04: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$2,279
Cost:
$1,000
$1,419 41,911 $860 91 - - - - - - - - $1,419
41,911
kWh
$860
91
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
-
-
Tgal
05: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$1,719
Cost:
$1,103
$1,336 39,273 $383 41 - - - - - - - - $1,336
39,273
kWh
$383
41
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
-
-
Tgal
06: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$1,671
Cost:
$2,175
$788 23,154 $883 94 - - - - - - - - $788
23,154
kWh
$883
94
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
-
-
Tgal
07: 3.2123 CONVERT TO HIGH VOLUME LOW PRESSURE (HVLP) PAINT GUNS Savings:
$166,575
Cost:
$30,700
- - - - - - - - $166,575 - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
$166,575
-
$
-
-
Tgal
08: 3.4115 RECOVER AND REUSE COOLING WATER Savings:
$26,766
Cost:
$19,320
$(-1,050) (-31,067) $(-514) (-55) - - - - - - $28,330 - $(-1,050)
(-31,067)
kWh
$(-514)
(-55)
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
$28,330
-
Tgal
TOTAL RECOMMENDED Savings:
$230,483
Cost:
$82,850
$14,040 414,126 $6,255 664 $16,213 6,249 $(-930) - $166,575 - $28,330 - $14,040
414,126
kWh
$6,255
664
kW-months/year
$16,213
6,249
MMBtu
$(-930)
-
$
$166,575
-
$
$28,330
-
Tgal
TOTAL IMPLEMENTED Savings:
-
Cost:
-
- - - - - - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
-
-
Tgal
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $ $ Tgal
Electricity Usage Electricity Demand Natural Gas Personnel Changes Primary Raw Material Water Consumption Electricity Usage Electricity Demand Natural Gas Personnel Changes Primary Raw Material Water Consumption